Mercedes-Benz Vehicle Models Mercedes E-Class 2002-2009 Torque Specifications
Mercedes-Benz Vehicle Models Mercedes E-Class 2002-2009

Mercedes-Benz Vehicle Models Mercedes E-Class 2002-2009 Torque Specifications

Complete Mercedes-Benz Vehicle Models Mercedes E-Class 2002-2009 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

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Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

1.8l I4 Engine

Torque specifications for 1.8L-I4 Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.5
Torque Specification
1. 18 ft-lbs (25 N·m) 2. 90°
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M12 x 1.75
Torque Specification
44 ft-lbs (60 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure proper alignment.
2

Connecting Rod Nuts

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensure the connecting rod bearings are properly seated before tightening.

Timing System

1

Camshaft Sprocket Bolt

M10 x 1.5
Torque Specification
63 ft-lbs (85 N·m)
Important Notes
Ensure the timing marks are aligned before tightening.
2

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper tension on the timing belt/chain before tightening.

Intake And Exhaust

1

Intake Manifold Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Follow the manufacturer's specified torque sequence to ensure proper sealing.
2

Exhaust Manifold Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the exhaust manifold gasket is properly seated before tightening.

Accessories

1

Alternator Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the alternator is properly aligned before tightening.
2

Starter Motor Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the starter motor is properly aligned before tightening.

3.2l Engine

Torque specifications for 3.2L Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.5
Torque Specification
1. 18 ft-lbs (25 N·m) 2. 90°
Important Notes
Follow the specified torque sequence to ensure even clamping force. Failure to do so may result in head gasket failure.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M12 x 1.5
Torque Specification
44 ft-lbs (60 N·m)
Important Notes
Follow the specified torque sequence to ensure proper crankshaft alignment.
2

Connecting Rod Nuts

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensure the connecting rod bearings are properly seated before tightening.

Timing System

1

Camshaft Sprocket Bolt

M10 x 1.25
Torque Specification
63 ft-lbs (85 N·m)
Important Notes
Ensure the timing marks are aligned before tightening.
2

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper tension on the timing belt/chain before tightening.

Intake And Exhaust

1

Intake Manifold Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Follow the specified torque sequence to ensure a proper seal.
2

Exhaust Manifold Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the exhaust manifold gasket is properly seated before tightening.

Accessory Drive

1

Crankshaft Pulley/Harmonic Balancer Bolt

M14 x 1.5
Torque Specification
81 ft-lbs (110 N·m)
Important Notes
Ensure the pulley is properly aligned before tightening.
2

Serpentine Belt Tensioner Bolt

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper belt tension before tightening.

3.2l V6 Engine

Torque specifications for 3.2L-V6 Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.5
Torque Specification
1. 18 ft-lbs (25 N·m) 2. 90°
Important Notes
Follow the specified torque sequence to ensure even clamping force. Failure to do so may result in head gasket failure.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M12 x 1.5
Torque Specification
44 ft-lbs (60 N·m)
Important Notes
Follow the specified torque sequence to ensure proper crankshaft alignment.
2

Connecting Rod Nuts

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensure the connecting rod bearings are properly seated before tightening.

Timing System

1

Camshaft Sprocket Bolt

M10 x 1.25
Torque Specification
63 ft-lbs (85 N·m)
Important Notes
Ensure the timing marks are aligned before tightening.
2

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper tension on the timing belt/chain before tightening.

Intake And Exhaust

1

Intake Manifold Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Follow the specified torque sequence to ensure a proper seal.
2

Exhaust Manifold Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the exhaust manifold gasket is properly seated before tightening.

Accessory Drive

1

Crankshaft Pulley/Harmonic Balancer Bolt

M14 x 1.5
Torque Specification
81 ft-lbs (110 N·m)
Important Notes
Ensure the pulley is properly aligned before tightening.
2

Serpentine Belt Tensioner Bolt

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper belt tension before tightening.

5.0l Engine

Torque specifications for 5.0L Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.5
Torque Specification
1. 18 ft-lbs (25 N·m) 2. 90°
Important Notes
Follow the manufacturer's specified torque sequence for cylinder head bolts. Failure to do so may result in head gasket failure.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M12 x 1.75
Torque Specification
44 ft-lbs (60 N·m)
Important Notes
Ensure proper alignment of main bearings before tightening.
2

Connecting Rod Nuts

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensure connecting rod bearings are properly seated before tightening.

Timing System

1

Camshaft Sprocket Bolt

M14 x 1.5
Torque Specification
63 ft-lbs (85 N·m)
Important Notes
Ensure the camshaft is properly aligned before tightening.
2

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper tension on the timing belt/chain before tightening.

Intake And Exhaust

1

Intake Manifold Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the intake manifold gasket is properly seated before tightening.
2

Exhaust Manifold Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the exhaust manifold gasket is properly seated before tightening.

Accessories

1

Serpentine Belt Tensioner Bolt

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper belt tension before tightening.
2

Alternator Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the alternator is properly aligned before tightening.

5.0l V8 Engine

Torque specifications for 5.0L-V8 Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.5
Torque Specification
1. 18 ft-lbs (25 N·m) 2. 90°
Important Notes
Follow the manufacturer's specified torque sequence for cylinder head bolts. Failure to do so may result in head gasket failure.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M12 x 1.75
Torque Specification
44 ft-lbs (60 N·m)
Important Notes
Ensure proper alignment of main bearings before tightening.
2

Connecting Rod Nuts

M8 x 1.25
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensure connecting rod bearings are properly seated before tightening.

Timing System

1

Camshaft Sprocket Bolt

M14 x 1.5
Torque Specification
63 ft-lbs (85 N·m)
Important Notes
Ensure the camshaft is properly aligned before tightening.
2

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper tension on the timing belt/chain before tightening.

Intake And Exhaust

1

Intake Manifold Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the intake manifold gasket is properly seated before tightening.
2

Exhaust Manifold Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the exhaust manifold gasket is properly seated before tightening.

Accessories

1

Serpentine Belt Tensioner Bolt

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper belt tension before tightening.
2

Alternator Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the alternator is properly aligned before tightening.

5g Tronic Transmission

Torque specifications for 5g Tronic Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (48 N·m)

Transmission Oil Pan

1

Transmission Oil Pan Bolts

M10 x 1.5
Torque Specification
7 ft-lbs (10 N·m)

Transmission Fluid System

1

Transmission Drain and Fill Plugs

M12 x 1.5
Torque Specification
22 ft-lbs (30 N·m)
2

Transmission Fluid Drain/Fill Plug

M12 x 1.5
Torque Specification
22 ft-lbs (30 N·m)

5G Tronic Transmission Pan

1

5G-Tronic Transmission Pan Bolts

M10 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on general knowledge of the 5G-Tronic transmission system.

5G Tronic Transmission Filter

1

5G-Tronic Transmission Filter Bolts

M8 x 1.25
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on general knowledge of the 5G-Tronic transmission system.

5G Tronic Transmission Cooler Line Fittings

1

5G-Tronic Transmission Cooler Line Fittings

M10 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on general knowledge of the 5G-Tronic transmission system.

5G Tronic Transmission Solenoid Pack

1

5G-Tronic Transmission Solenoid Pack Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on general knowledge of the 5G-Tronic transmission system.

5G Tronic Transmission Valve Body

1

5G-Tronic Transmission Valve Body Bolts

M10 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on general knowledge of the 5G-Tronic transmission system.

7g Tronic Transmission

Torque specifications for 7g Tronic Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (48 N·m)

Transmission Oil System

1

Transmission Oil Pan Bolts

M8 x 1.25
Torque Specification
7 ft-lbs (10 N·m)
2

Transmission Drain and Fill Plugs

M12 x 1.5
Torque Specification
22 ft-lbs (30 N·m)
3

Transmission Fluid Drain/Fill Plug

M12 x 1.5
Torque Specification
22 ft-lbs (30 N·m)

Transmission Pan and Filter

1

7G-Tronic Transmission Pan Bolts

M10 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on industry standards.
2

7G-Tronic Transmission Filter Bolts

M8 x 1.25
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Estimated value based on industry standards.

Transmission Cooler Lines

1

7G-Tronic Transmission Cooler Line Fittings

M12 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on industry standards.

Transmission Solenoid Pack

1

7G-Tronic Transmission Solenoid Pack Bolts

M6 x 1.0
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Estimated value based on industry standards.

Body

Torque specifications for Body

Suspension System

1

Strut/Shock Absorber Mounting Bolts

M14 x 1.5
Torque Specification
48 ft-lbs (65 N·m)
Important Notes
Secure the strut/shock absorber to the vehicle's body, ensuring proper suspension alignment and stability.
2

Control Arm Bolts

M16 x 1.5
Torque Specification
81 ft-lbs (110 N·m)
Important Notes
Attach the control arms to the vehicle's body, maintaining proper suspension geometry and alignment.
3

Ball Joint Nut

M12 x 1.5
Torque Specification
48 ft-lbs (65 N·m)
Important Notes
Secure the ball joint to the control arm, allowing for smooth suspension movement and maintaining proper alignment.
4

Tie Rod End Nut

M10 x 1.5
Torque Specification
35 ft-lbs (48 N·m)
Important Notes
Attach the tie rod end to the steering gear, ensuring proper steering alignment and responsiveness.
5

Sway Bar Link Nut

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Secure the sway bar link to the vehicle's body, maintaining proper suspension stability and alignment.

Steering System

1

Steering Gear/Rack Bolts

M14 x 1.5
Torque Specification
81 ft-lbs (110 N·m)
Important Notes
Attach the steering gear/rack to the vehicle's body, ensuring proper steering alignment and responsiveness.

Body Mounting System

1

Body Mounting Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (48 N·m)
Important Notes
Estimated value. Secure the vehicle's body to the frame, ensuring proper alignment and stability.

Door And Hood System

1

Door Hinge Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value. Attach the door hinges to the vehicle's body, ensuring proper door alignment and smooth operation.
2

Trunk Lid Hinge Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value. Attach the trunk lid hinges to the vehicle's body, ensuring proper trunk lid alignment and smooth operation.
3

Hood Hinge Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value. Attach the hood hinges to the vehicle's body, ensuring proper hood alignment and smooth operation.

Brakes

Torque specifications for Brakes

Brake Caliper

1

Brake Caliper Bolts

M12 x 1.5
Torque Specification
81 ft-lbs (110 N·m)
Important Notes
Ensure caliper is properly aligned before torquing.
2

Brake Caliper Mounting Bracket Bolts

M12 x 1.5
Torque Specification
81 ft-lbs (110 N·m)
Important Notes
Ensure bracket is properly seated before torquing.

Brake Rotor

1

Brake Disc/Drum Retaining Bolts

M12 x 1.5
Torque Specification
81 ft-lbs (110 N·m)
Important Notes
Ensure rotor is properly seated on the hub before torquing.

Brake Hydraulics

1

Brake Hose Banjo Bolt

M10 x 1.0
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensure banjo fitting is properly aligned and seated before torquing.
2

Brake Master Cylinder Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure master cylinder is properly aligned before torquing.
3

Brake Booster Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure booster is properly seated before torquing.

Brake Pedal

1

Brake Pedal Assembly Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure pedal assembly is properly aligned before torquing.

Abs System

1

ABS Sensor Mounting Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure sensor is properly seated and aligned before torquing.

Wheel Assembly

1

Wheel Lug Nuts

M12 x 1.5
Torque Specification
96 ft-lbs (130 N·m)
Important Notes
Always use a torque wrench to ensure proper lug nut tightness.

Drivetrain

Torque specifications for Drivetrain

Engine And Transmission Mounting

1

Engine Block to Transmission Bellhousing Bolts

M12 x 1.5
Torque Specification
44 ft-lbs (60 N·m)
Important Notes
Estimated value based on industry standards.
2

Transmission Crossmember Bolts

M14 x 1.5
Torque Specification
81 ft-lbs (110 N·m)
Important Notes
Estimated value based on industry standards.
3

Transfer Case Mounting Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (48 N·m)
Important Notes
Estimated value based on industry standards.

Flywheel And Crankshaft

1

Flywheel Bolts

M10 x 1.5
Torque Specification
47 ft-lbs (65 N·m)

Transmission Mounting

1

Transmission Mounting Bolts

M12 x 1.5
Torque Specification
35 ft-lbs (48 N·m)

Drive Axle And Half Shaft

1

Drive Axle/Half Shaft Bolts

M14 x 1.5
Torque Specification
59 ft-lbs (80 N·m)

Cv Joint And Axle Nut

1

CV Joint/Axle Nut

M18 x 1.5
Torque Specification
148 ft-lbs (200 N·m)

Propeller And Drive Shaft

1

Propeller/Drive Shaft Bolts

M14 x 1.5
Torque Specification
59 ft-lbs (80 N·m)

Differential And Transfer Case

1

Differential Cover Bolts

M10 x 1.5
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Estimated value based on industry standards.
2

Differential Drain/Fill Plug

M12 x 1.5
Torque Specification
44 ft-lbs (60 N·m)
3

Transfer Case Drain/Fill Plug

M10 x 1.5
Torque Specification
22 ft-lbs (30 N·m)

Drive Shaft Center Bearing

1

Drive Shaft Center Bearing Bolts

M10 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on industry standards.

Electrical

Torque specifications for Electrical

Alternator And Starter

1

Alternator Mounting Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
2

Starter Motor Mounting Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (25 N·m)

Battery And Terminals

1

Battery Terminal Nuts

M8 x 1.25
Torque Specification
N/A
Important Notes
Hand tight only. Over-tightening can damage the terminals.

Ignition System

1

Ignition Coil Mounting Bolts

M10 x 1.5
Torque Specification
1. 10 ft-lbs (14 N·m) 2. 12 ft-lbs (16 N·m)
Important Notes
Estimated values based on general industry guidelines.
2

Spark Plug Wire Retainer Bolts

M6 x 1.0
Torque Specification
1. 5 ft-lbs (7 N·m) 2. 7 ft-lbs (10 N·m)
Important Notes
Estimated values based on general industry guidelines.

Fuel System

1

Fuel Pump Electrical Connector Bolts

M6 x 1.0
Torque Specification
1. 5 ft-lbs (7 N·m) 2. 7 ft-lbs (10 N·m)
Important Notes
Estimated values based on general industry guidelines.

Emissions Sensors

Torque specifications for Emissions_sensors

Egr System

1

EGR Valve Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the EGR valve gasket is properly seated before tightening.

Exhaust Manifold

1

Exhaust Manifold/Headers Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Use a crisscross pattern to ensure even clamping force.
2

Exhaust Manifold/Headers to Cylinder Head Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the gasket is properly seated before tightening.

Exhaust Pipe

1

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the exhaust pipe flange is properly aligned before tightening.
2

Catalytic Converter to Exhaust Pipe Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the catalytic converter flange is properly aligned before tightening.

Emissions Sensors

1

Oxygen Sensor (Lambda Sensor)

M12 x 1.5
Torque Specification
30 ft-lbs (40 N·m)
Important Notes
Estimated value based on similar sensor applications. Ensure the sensor is properly seated before tightening.
2

NOx Sensor Bolts

M6 x 1.0
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on similar sensor applications. Ensure the sensor is properly seated before tightening.

Diesel Particulate Filter

1

DPF Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on similar mounting applications. Use a crisscross pattern for even clamping force.

Secondary Air Injection

1

Secondary Air Injection System Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the air injection system components are properly aligned before tightening.

Exhaust

Torque specifications for Exhaust

Exhaust Manifold Headers

1

Exhaust Manifold/Headers to Cylinder Head Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute pressure.
2

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure gasket is properly seated before tightening.

Catalytic Converter

1

Catalytic Converter to Exhaust Pipe Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure gasket is properly seated before tightening.

Muffler

1

Muffler to Exhaust Pipe Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure gasket is properly seated before tightening.

Exhaust Hangers

1

Exhaust Hanger Bolts

M6 x 1.0
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on similar components. Ensure hangers are properly aligned before tightening.

Oxygen Sensors

1

Oxygen Sensor Bolts

M12 x 1.5
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensure the sensor is properly seated before tightening.

Heat Shields

1

Exhaust Heat Shield Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure heat shields are properly aligned before tightening.

Exhaust Flanges

1

Exhaust Flange Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure gasket is properly seated before tightening.

Fuel

Torque specifications for Fuel

Fuel Delivery System

1

Fuel Rail Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the fuel rail is properly aligned before tightening.
2

Fuel Injector Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the injectors are properly seated before tightening.
3

High-Pressure Fuel Pump Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on similar components.
4

Fuel Pressure Regulator Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the regulator is properly seated before tightening.

Fuel Storage System

1

Fuel Tank Strap Bolts

M10 x 1.5
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensure the fuel tank is properly aligned before tightening.
2

Fuel Filler Neck Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the filler neck is properly aligned before tightening.
3

Fuel Tank Sender Unit Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the sender unit is properly seated before tightening.

Fuel Filtration System

1

Fuel Filter Bolt/Nut

M10 x 1.5
Torque Specification
22 ft-lbs (30 N·m)
Important Notes
Ensure the fuel filter is properly aligned before tightening.

Fuel Lines And Fittings

1

Fuel Line Fittings

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on similar components.
2

Fuel Return Line Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the return line is properly aligned before tightening.

Hvac

Torque specifications for Hvac

Ac Compressor

1

A/C Compressor Mounting Bolts

M10 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute load.

Refrigerant Lines

1

A/C Line Fittings

M10 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Use a torque wrench to avoid overtightening, which can damage fittings.

Evaporator Housing

1

Evaporator Housing Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on typical M6 bolt torque specifications.

Blower Motor

1

Blower Motor Mounting Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on typical M6 bolt torque specifications.

Heater Core

1

Heater Core Inlet/Outlet Pipe Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on typical M6 bolt torque specifications.

Condenser

1

Condenser Mounting Bolts

M10 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute load.

Control Panel

1

HVAC Control Panel Mounting Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on typical M6 bolt torque specifications.

Suspension

Torque specifications for Suspension

Front Suspension

1

Strut/Shock Absorber Mounting Bolts

M14 x 1.5
Torque Specification
48 ft-lbs (65 N·m)
2

Control Arm Bolts

M16 x 1.5
Torque Specification
81 ft-lbs (110 N·m)
3

Ball Joint Nut

M18 x 1.5
Torque Specification
48 ft-lbs (65 N·m)
4

Tie Rod End Nut

M14 x 1.5
Torque Specification
35 ft-lbs (48 N·m)

Upper Control Arm Bushings

1

Upper Control Arm Bushing Bolts

M12 x 1.25
Torque Specification
40 ft-lbs (55 N·m)
Important Notes
Estimated value based on general industry standards.

Lower Control Arm Bushings

1

Lower Control Arm Bushing Bolts

M12 x 1.25
Torque Specification
40 ft-lbs (55 N·m)
Important Notes
Estimated value based on general industry standards.

Stabilizer Bar

1

Stabilizer Bar Mounting Bolts

M10 x 1.25
Torque Specification
30 ft-lbs (40 N·m)
Important Notes
Estimated value based on general industry standards.

Coil Spring

1

Coil Spring Mounting Bolts

M14 x 1.5
Torque Specification
40 ft-lbs (55 N·m)
Important Notes
Estimated value based on general industry standards.

Steering Gear/Rack

1

Steering Gear/Rack Bolts

M16 x 1.5
Torque Specification
81 ft-lbs (110 N·m)

Sway Bar Link

1

Sway Bar Link Nut

M12 x 1.25
Torque Specification
18 ft-lbs (25 N·m)

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What IS the proper torque specification for the engine cylinder head bolts on a 2007 Mercedes E-Class?

The torque specification for the engine cylinder head bolts on a 2007 Mercedes E-Class IS 80 Nm plus an additional 90 degrees of rotation.

Q2

What type of torque wrench should I use for critical components like the suspension and brake system?

For critical components like the suspension and brake system, it IS recommended to use a calibrated torque wrench that meets or exceeds DIN ISO 6789 standards.

Q3

IS it safe to use an impact wrench for tightening bolts on my Mercedes E-Class?

No, it IS not advisable to use an impact wrench for tightening bolts on your Mercedes E-Class. Impact wrenches can apply excessive force, potentially damaging the bolts or surrounding components.

Q4

How often should I check the torque of my lug nuts?

It IS recommended to check the torque of your lug nuts every 6 months or 6,000 miles, whichever comes first.

Q5

What IS the recommended torque specification for the spark plugs on a 2002 Mercedes E-Class?

The torque specification for the spark plugs on a 2002 Mercedes E-Class IS 25 Nm.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Digital Torque Wrench (10-100 Nm)

Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the e-class.

  • Digital display for accurate readings
  • Audible alarm when target torque IS reached
  • Multiple units (Nm, ft-lb, in-lb)
  • Reversible ratcheting mechanism
Learn more
Service Procedures

Engine Bolt Torque Specifications

Technical procedure for tightening engine components on Mercedes e-class.

  • Cylinder Head Bolts: 60 Nm + 90 degrees + 90 degrees
  • Intake Manifold Bolts: 25 Nm
  • Exhaust Manifold Bolts: 30 Nm
  • Oil Pan Bolts: 12 Nm
  • Timing Chain Cover Bolts: 10 Nm
View full procedure

Suspension Bolt Torque Specifications

Technical procedure for tightening suspension components on Mercedes e-class.

  • Control Arm Bolts: 90 Nm
  • Sway Bar End Link Bolts: 30 Nm
  • Tie Rod End Bolts: 50 Nm
  • Ball Joint Bolts: 60 Nm
  • Strut Mounting Bolts: 40 Nm
View full procedure

Brake Bolt Torque Specifications

Technical procedure for tightening brake components on Mercedes e-class.

  • Caliper Bolts: 110 Nm
  • Rotor Bolts: 60 Nm
  • Brake Hose Bolts: 30 Nm
  • Master Cylinder Bolts: 25 Nm
  • ABS Module Bolts: 40 Nm
View full procedure
Technical Service Bulletins

Engine Bolt Torque Specifications Update

2007-05-15

Updated torque specifications for the cylinder head bolts on the M272 engine. Failure to follow these updated specifications can result in engine damage.

2005-2009 e-class with M272 engine

Resolution: Refer to the updated torque specifications in the service manual or contact an authorized Mercedes-Benz dealership for assistance.

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Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
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About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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