Mercedes-Benz Vehicle Models Mercedes CLK 2002-2009 Torque Specifications
Mercedes-Benz Vehicle Models Mercedes CLK 2002-2009

Mercedes-Benz Vehicle Models Mercedes CLK 2002-2009 Torque Specifications

Complete Mercedes-Benz Vehicle Models Mercedes CLK 2002-2009 torque specifications guide. Includes factory-specified torque values, torque sequences, and technical specifications for all components including body, brakes, drivetrain, electrical, emissions sensors, fuel, exhaust, HVAC, and suspension. Essential information for proper assembly and maintenance.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide

ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

1.8l I4 Engine

Torque specifications for 1.8L-I4 Engine

Cylinder Head and Engine Block

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
2

Engine Block to Cylinder Head Studs

M14 x 1.5
Torque Specification
30 ft-lbs (40 N·m)
Important Notes
Estimated value based on general engine specifications.

Main Bearings and Crankshaft

1

Main Bearing Bolts

M12 x 1.5
Torque Specification
15 ft-lbs (20 N·m)
2

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
110 ft-lbs (150 N·m)

Camshaft and Valve Train

1

Camshaft Sprocket Bolt

M12 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
2

Rocker Arms/Shafts Bolts

M10 x 1.5
Torque Specification
18 ft-lbs (25 N·m)

Timing Belt/Chain and Tensioner

1

Timing Belt/Chain Tensioner Bolt

M12 x 1.5
Torque Specification
15 ft-lbs (20 N·m)

Engine Mounts and Transmission

1

Engine Mounting Bolts

M14 x 1.5
Torque Specification
40 ft-lbs (55 N·m)
Important Notes
Estimated value based on general engine specifications.
2

Engine Block to Transmission Bellhousing Bolts

M14 x 1.5
Torque Specification
40 ft-lbs (55 N·m)
Important Notes
Estimated value based on general engine specifications.

Intake and Exhaust Manifolds

1

Intake Manifold Bolts

M12 x 1.5
Torque Specification
15 ft-lbs (20 N·m)
2

Exhaust Manifold/Headers Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (25 N·m)

Cooling System

1

Water Pump Bolts

M10 x 1.5
Torque Specification
7 ft-lbs (10 N·m)
2

Water Pump Pulley Bolts

M10 x 1.5
Torque Specification
7 ft-lbs (10 N·m)
3

Thermostat Housing Bolts

M10 x 1.5
Torque Specification
7 ft-lbs (10 N·m)

Oil System

1

Oil Pan Bolts

M10 x 1.5
Torque Specification
80 in-lbs (9 N·m)
Important Notes
Note: The torque value is specified in inch-pounds.
2

Oil Filter Housing Bolt

M12 x 1.5
Torque Specification
N/A
Important Notes
Hand-tight only.
3

Oil Drain Plug Bolt

M14 x 1.5
Torque Specification
25 ft-lbs (34 N·m)

Ignition System

1

Spark Plugs

M14 x 1.25
Torque Specification
15 ft-lbs (20 N·m)

PCV System

1

PCV Valve Bolt

M10 x 1.5
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Estimated value based on general engine specifications.

Flywheel and Transmission

1

Flywheel Bolts

M16 x 1.5
Torque Specification
65 ft-lbs (88 N·m)

Valve Cover and Rocker Arms

1

Valve Cover Bolts

M10 x 1.5
Torque Specification
7 ft-lbs (10 N·m)

2.6l Engine

Torque specifications for 2.6L Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.25
Torque Specification
1. 18 ft-lbs (25 N·m) 2. 90°
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Follow the specified torque sequence to ensure proper crankshaft alignment.
2

Connecting Rod Nuts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper alignment of the connecting rod before tightening.

Flywheel And Harmonic Balancer

1

Flywheel Bolts

M12 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Ensure the flywheel is properly aligned before tightening.
2

Crankshaft Pulley/Harmonic Balancer Bolt

M14 x 1.5
Torque Specification
110 ft-lbs (150 N·m)
Important Notes
Use a holding tool to prevent the crankshaft from rotating during tightening.

Oil System

1

Oil Pan Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the oil pan gasket is properly seated before tightening.
2

Oil Drain Plug Bolt

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Replace the crush washer to ensure a proper seal.

Timing System

1

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure the tensioner is properly aligned before tightening.
2

Camshaft Sprocket Bolt

M10 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Use a holding tool to prevent the camshaft from rotating during tightening.

2.6l V6 Engine

Torque specifications for 2.6L-V6 Engine

Cylinder Head

1

Cylinder Head Bolts

M10 x 1.25
Torque Specification
1. 18 ft-lbs (25 N·m) 2. 90°
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2

Valve Cover Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the valve cover gasket is properly seated before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Follow the specified torque sequence to ensure proper crankshaft alignment.
2

Connecting Rod Nuts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper alignment of the connecting rod before tightening.

Flywheel And Harmonic Balancer

1

Flywheel Bolts

M12 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Ensure the flywheel is properly aligned before tightening.
2

Crankshaft Pulley/Harmonic Balancer Bolt

M14 x 1.5
Torque Specification
110 ft-lbs (150 N·m)
Important Notes
Use a holding tool to prevent the crankshaft from rotating during tightening.

Oil System

1

Oil Pan Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the oil pan gasket is properly seated before tightening.
2

Oil Drain Plug Bolt

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Replace the crush washer to ensure a proper seal.

Timing System

1

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure the tensioner is properly aligned before tightening.
2

Camshaft Sprocket Bolt

M10 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Use a holding tool to prevent the camshaft from rotating during tightening.

5.4l Engine

Torque specifications for 5.4L Engine

Cylinder Head

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
1. 18 ft-lbs (25 N·m) 2. 90°
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2

Rocker Arms/Shafts Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure rocker arms are properly aligned before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M10 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure bearings are properly seated before tightening.
2

Connecting Rod Nuts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure connecting rods are properly aligned with the crankshaft.

Flywheel And Harmonic Balancer

1

Flywheel Bolts

M12 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Ensure the flywheel is properly aligned with the crankshaft.
2

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
110 ft-lbs (150 N·m)
Important Notes
Use a holding tool to prevent crankshaft rotation during tightening.

Oil System

1

Oil Pan Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the oil pan gasket is properly seated before tightening.
2

Oil Drain Plug

M14 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Replace the crush washer to ensure a proper seal.

Valvetrain

1

Camshaft Sprocket Bolt

M10 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper timing alignment before tightening.
2

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure the tensioner is properly adjusted before tightening.

5.4l V8 Engine

Torque specifications for 5.4L-V8 Engine

Cylinder Head

1

Cylinder Head Bolts

M12 x 1.5
Torque Specification
1. 18 ft-lbs (25 N·m) 2. 90°
Important Notes
Follow the manufacturer's specified torque sequence to ensure even clamping force.
2

Rocker Arms/Shafts Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure rocker arms are properly aligned before tightening.

Crankshaft And Bearings

1

Main Bearing Bolts

M10 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure bearings are properly seated before tightening.
2

Connecting Rod Nuts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure connecting rods are properly aligned with the crankshaft.

Flywheel And Harmonic Balancer

1

Flywheel Bolts

M12 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Ensure the flywheel is properly aligned with the crankshaft.
2

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 1.5
Torque Specification
110 ft-lbs (150 N·m)
Important Notes
Use a holding tool to prevent crankshaft rotation during tightening.

Oil System

1

Oil Pan Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the oil pan gasket is properly seated before tightening.
2

Oil Drain Plug

M14 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Replace the crush washer to ensure a proper seal.

Valvetrain

1

Camshaft Sprocket Bolt

M10 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure proper timing alignment before tightening.
2

Timing Belt/Chain Tensioner Bolt

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure the tensioner is properly adjusted before tightening.

5g Tronic Transmission

Torque specifications for 5g Tronic Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M12 x 1.5
Torque Specification
40 ft-lbs (55 N·m)
Important Notes
Ensure proper alignment and tightening sequence to prevent damage to the transmission or engine block.

Transmission Oil System

1

Transmission Oil Pan Bolts

M8 x 1.25
Torque Specification
80 in-lbs (9 N·m)
Important Notes
Ensure proper tightening sequence to prevent oil leaks and damage to the oil pan or transmission case.
2

Transmission Drain and Fill Plugs

M14 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Ensure proper torque to prevent leaks and ensure accurate fluid level monitoring.

Transmission Bellhousing and Crossmember

1

Transmission Bellhousing Bolts

M14 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Estimated value - consult the vehicle's repair manual or a qualified technician for specific torque specifications.
2

Transmission Crossmember Bolts

M16 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Estimated value - consult the vehicle's repair manual or a qualified technician for specific torque specifications.

Torque Converter and Cooler Lines

1

Torque Converter Bolts

M12 x 1.5
Torque Specification
40 ft-lbs (55 N·m)
Important Notes
Ensure proper engagement and disengagement of the torque converter.
2

Transmission Cooler Line Fittings

M10 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure proper torque to prevent leaks and damage to the cooler lines.

7g Tronic Transmission

Torque specifications for 7g Tronic Transmission

Transmission Mounting

1

Transmission Mounting Bolts

M12 x 1.5
Torque Specification
40 ft-lbs (55 N·m)

Transmission Oil Pan

1

Transmission Oil Pan Bolts

M8 x 1.25
Torque Specification
80 in-lbs (9 N·m)
Important Notes
Note: The unit is in inch-lbs, which is unusual for this type of bolt. Verify the unit with the manufacturer's documentation.

Transmission Fluid System

1

Transmission Drain and Fill Plugs

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
2

Transmission Fluid Drain/Fill Plug

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)

Transmission Pan

1

7G-Tronic Transmission Pan Bolts

M10 x 1.5
Torque Specification
30 ft-lbs (40 N·m)
Important Notes
Estimated value based on general industry standards.

Transmission Filter

1

7G-Tronic Transmission Filter Bolts

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Estimated value based on general industry standards.

Transmission Cooler Line

1

7G-Tronic Transmission Cooler Line Fittings

M10 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Estimated value based on general industry standards.

Transmission Solenoid Pack

1

7G-Tronic Transmission Solenoid Pack Bolts

M6 x 1
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Estimated value based on general industry standards.

Body

Torque specifications for Body

Suspension and Steering

1

Strut/Shock Absorber Mounting Bolts

M14 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
2

Control Arm Bolts

M16 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
3

Steering Gear/Rack Bolts

M14 x 1.5
Torque Specification
85 ft-lbs (115 N·m)

Brake System

1

Brake Caliper Bolts

M12 x 1.25
Torque Specification
65 ft-lbs (88 N·m)
2

Brake Caliper Mounting Bracket Bolts

M14 x 1.5
Torque Specification
85 ft-lbs (115 N·m)

Body Panels and Trim

1

Body Panel Bolts (e.g., hood, trunk, doors)

M10 x 1.25
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated value. Consult the vehicle's service manual or manufacturer's recommendations for accurate torque values.
2

Bumper Mounting Bolts

M12 x 1.25
Torque Specification
22.5 ft-lbs (30.5 N·m)
Important Notes
Estimated value. Consult the vehicle's service manual or manufacturer's recommendations for accurate torque values.
3

Fender Liner Bolts

M10 x 1.25
Torque Specification
12.5 ft-lbs (17 N·m)
Important Notes
Estimated value. Consult the vehicle's service manual or manufacturer's recommendations for accurate torque values.
4

Door Hinge Bolts

M12 x 1.25
Torque Specification
17.5 ft-lbs (23.7 N·m)
Important Notes
Estimated value. Consult the vehicle's service manual or manufacturer's recommendations for accurate torque values.
5

Trunk Lid Hinge Bolts

M12 x 1.25
Torque Specification
17.5 ft-lbs (23.7 N·m)
Important Notes
Estimated value. Consult the vehicle's service manual or manufacturer's recommendations for accurate torque values.

Brakes

Torque specifications for Brakes

Brake Caliper

1

Brake Caliper Bolts

M12 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Ensure proper alignment of the caliper during installation.
2

Brake Caliper Mounting Bracket Bolts

M14 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Ensure the bracket is properly seated before tightening.

Brake Rotor

1

Brake Disc/Drum Retaining Bolts

M10 x 1.25
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Ensure the rotor is properly seated on the hub before tightening.

Brake Hydraulics

1

Brake Hose Banjo Bolt

M10 x 1.0
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the sealing washers are in good condition and properly seated.
2

Brake Master Cylinder Mounting Bolts

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure the master cylinder is properly aligned with the brake booster.
3

Brake Booster Mounting Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the booster is properly seated against the firewall.

Brake Pedal

1

Brake Pedal Pivot Bolt

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure the pedal moves freely after installation.

Abs System

1

ABS Sensor Mounting Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensure the sensor is properly seated and aligned with the tone ring.

Wheel Assembly

1

Wheel Lug Nuts

M12 x 1.5
Torque Specification
80 ft-lbs (110 N·m)
Important Notes
Always use a torque wrench to ensure proper tightening.

Drivetrain

Torque specifications for Drivetrain

Flywheel and Crankshaft

1

Flywheel Bolts

M12 x 1.5
Torque Specification
65 ft-lbs (88 N·m)

Drive Axles and Half Shafts

1

Drive Axle/Half Shaft Bolts

M14 x 1.5
Torque Specification
65 ft-lbs (88 N·m)

CV Joints and Axles

1

CV Joint/Axle Nut

M20 x 1.5
Torque Specification
220 ft-lbs (300 N·m)

Propeller and Drive Shafts

1

Propeller/Drive Shaft Bolts

M14 x 1.5
Torque Specification
65 ft-lbs (88 N·m)

Transmission Mounting and Oil Pan

1

Transmission Mounting Bolts

M12 x 1.5
Torque Specification
40 ft-lbs (55 N·m)
2

Transmission Oil Pan Bolts

M10 x 1.5
Torque Specification
80 in-lbs (9 N·m)
Important Notes
Note: The torque value is specified in inch-pounds.

Transmission Drain and Fill Plugs

1

Transmission Drain and Fill Plugs

M12 x 1.5
Torque Specification
25 ft-lbs (34 N·m)

Differential and Transfer Case

1

Differential Drain/Fill Plug

M12 x 1.5
Torque Specification
30 ft-lbs (40 N·m)
2

Transfer Case Drain/Fill Plug

M12 x 1.5
Torque Specification
30 ft-lbs (40 N·m)

Engine Mounting and Crossmember

1

Engine Mounting Bolts

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Note: The torque value is estimated.
2

Transmission Crossmember Bolts

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Note: The torque value is estimated.

Driveshaft and Center Bearing

1

Driveshaft Center Bearing Bolts

M10 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Note: The torque value is estimated.

Differential Cover

1

Differential Cover Bolts

M10 x 1.5
Torque Specification
25 ft-lbs (34 N·m)
Important Notes
Note: The torque value is estimated.

Transfer Case Mounting

1

Transfer Case Mounting Bolts

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Note: The torque value is estimated.

Electrical

Torque specifications for Electrical

Starter Motor

1

Starter Motor Mounting Bolts

M12 x 1.5
Torque Specification
33 ft-lbs (45 N·m)
2

Starter Motor Electrical Connector Bolts

M6 x 1.0
Torque Specification
1. 5 ft-lbs (7 N·m) 2. 10 ft-lbs (14 N·m)
Important Notes
Estimated torque value. Consult the component manufacturer's recommendations for the correct torque value.

Alternator

1

Alternator Mounting Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
2

Alternator Electrical Connector Bolts

M6 x 1.0
Torque Specification
1. 5 ft-lbs (7 N·m) 2. 10 ft-lbs (14 N·m)
Important Notes
Estimated torque value. Consult the component manufacturer's recommendations for the correct torque value.

Battery

1

Battery Terminal Nuts

M12 x 1.5
Torque Specification
7 ft-lbs (10 N·m)

Ignition Coil

1

Ignition Coil Bolt

M12 x 1.5
Torque Specification
7 ft-lbs (10 N·m)

Spark Plug Wires

1

Spark Plug Wire Boot Nuts

M8 x 1.25
Torque Specification
1. 10 ft-lbs (14 N·m) 2. 15 ft-lbs (20 N·m)
Important Notes
Estimated torque value. Consult the component manufacturer's recommendations for the correct torque value.

Fuel Pump

1

Fuel Pump Electrical Connector Bolts

M6 x 1.0
Torque Specification
1. 5 ft-lbs (7 N·m) 2. 10 ft-lbs (14 N·m)
Important Notes
Estimated torque value. Consult the component manufacturer's recommendations for the correct torque value.

Emissions Sensors

Torque specifications for Emissions_sensors

Emissions Sensors

1

Oxygen Sensor Bolts

M10 x 1.5
Torque Specification
17.5 ft-lbs (23.7 N·m)
Important Notes
Estimated value based on industry standards. Consult vehicle's repair manual or manufacturer's documentation for specific torque values.
2

Heated Oxygen Sensor (HO2S) Bolts

M10 x 1.5
Torque Specification
17.5 ft-lbs (23.7 N·m)
Important Notes
Estimated value based on industry standards. Consult vehicle's repair manual or manufacturer's documentation for specific torque values.
3

NOx Sensor Bolts

M10 x 1.5
Torque Specification
17.5 ft-lbs (23.7 N·m)
Important Notes
Estimated value based on industry standards. Consult vehicle's repair manual or manufacturer's documentation for specific torque values.
4

EGR Valve Bolts

M8 x 1.25
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Proper torque ensures the EGR valve operates correctly and maintains a seal.
5

Exhaust Manifold/Headers Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Proper torque ensures a leak-free seal and accurate oxygen sensor readings.
6

Catalytic Converter to Exhaust Pipe Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Proper torque ensures a leak-free seal and optimal converter performance.

Exhaust

Torque specifications for Exhaust

Exhaust Manifold Headers

1

Exhaust Manifold/Headers to Cylinder Head Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure bolts are tightened in a crisscross pattern to evenly distribute pressure.
2

Exhaust Pipe to Exhaust Manifold/Headers Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure gasket is properly seated before tightening.

Catalytic Converter

1

Catalytic Converter to Exhaust Pipe Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure gasket is properly seated before tightening.

Muffler

1

Muffler to Exhaust Pipe Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure gasket is properly seated before tightening.

Heat Shield

1

Exhaust Heat Shield Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Estimated value based on typical heat shield bolt sizes.

Oxygen Sensor

1

Oxygen Sensor (O2 Sensor) Mounting Bolts

M10 x 1.25
Torque Specification
30 ft-lbs (40 N·m)
Important Notes
Ensure sensor is properly aligned before tightening.

Exhaust Hanger

1

Exhaust Hanger Bolts

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensure hanger is properly aligned before tightening.

Exhaust Flange

1

Exhaust Flange Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Ensure gasket is properly seated before tightening.

Fuel

Torque specifications for Fuel

Fuel Delivery System

1

Fuel Rail Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensures proper fuel delivery and prevents leaks.
2

Fuel Injector Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensures a proper seal and prevents fuel leaks.
3

Fuel Pump Mounting Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensures the pump is securely mounted and prevents leaks.
4

High-Pressure Fuel Pump Bolts

M8 x 1.25
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Estimated value based on similar components. Ensures secure mounting and prevents leaks.
5

Fuel Pressure Regulator Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensures a secure connection and prevents pressure inconsistencies.

Fuel Tank System

1

Fuel Tank Strap Bolts

M10 x 1.5
Torque Specification
20 ft-lbs (27 N·m)
Important Notes
Ensures the fuel tank is securely mounted and prevents movement or leaks.
2

Fuel Filler Neck Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensures a secure connection and prevents fuel leaks or vapor emissions.
3

Fuel Tank Sender Unit Bolts

M6 x 1.0
Torque Specification
7 ft-lbs (10 N·m)
Important Notes
Ensures a proper seal and prevents fuel leaks.

Fuel Filter System

1

Fuel Filter Bolt/Nut

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensures the filter is securely mounted and prevents fuel leaks.

Fuel Line System

1

Fuel Line Fittings

M8 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Ensures a secure connection and prevents fuel leaks.

Hvac

Torque specifications for Hvac

A/C Compressor

1

A/C Compressor Mounting Bolts

M12 x 1.5
Torque Specification
18 ft-lbs (25 N·m)
Important Notes
Proper torque is essential to prevent damage to the compressor and surrounding components.

A/C Lines and Fittings

1

A/C Line Fittings

M10 x 1.25
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Proper torque ensures a leak-free connection and prevents refrigerant loss.
2

A/C Refrigerant Line Clamp Bolts

M8 x 1.25
Torque Specification
5 ft-lbs (7 N·m)
Important Notes
Proper torque ensures a secure connection and prevents refrigerant loss.

A/C Condenser and Evaporator

1

A/C Condenser Mounting Bolts

M12 x 1.5
Torque Specification
15 ft-lbs (20 N·m)
Important Notes
Proper torque is essential to prevent damage to the condenser and surrounding components. (Estimated value)
2

A/C Evaporator Mounting Bolts

M10 x 1.25
Torque Specification
10 ft-lbs (14 N·m)
Important Notes
Proper torque is essential to prevent damage to the evaporator and surrounding components. (Estimated value)

Suspension

Torque specifications for Suspension

Front Suspension

1

Strut/Shock Absorber Mounting Bolts

M14 x 1.5
Torque Specification
65 ft-lbs (88 N·m)
Important Notes
Secure the strut/shock absorber to the vehicle's frame.
2

Control Arm Bolts

M16 x 1.5
Torque Specification
85 ft-lbs (115 N·m)
Important Notes
Connect the control arms to the frame and steering knuckle.
3

Upper Control Arm Bushing Bolts

M12 x 1.25
Torque Specification
50 ft-lbs (68 N·m)
Important Notes
Estimated value. Secure the upper control arm bushings to the frame.
4

Lower Control Arm Bushing Bolts

M12 x 1.25
Torque Specification
50 ft-lbs (68 N·m)
Important Notes
Estimated value. Secure the lower control arm bushings to the frame.
5

Steering Knuckle Bolts

M14 x 1.5
Torque Specification
70 ft-lbs (95 N·m)
Important Notes
Estimated value. Secure the steering knuckle to the strut/shock absorber and control arm.

Steering System

1

Ball Joint Nut

M18 x 1.5
Torque Specification
40 ft-lbs (55 N·m)
Important Notes
Secure the ball joint to the control arm.
2

Tie Rod End Nut

M16 x 1.5
Torque Specification
35 ft-lbs (48 N·m)
Important Notes
Secure the tie rod end to the steering knuckle.

Sway Bar System

1

Sway Bar Link Nut

M14 x 1.5
Torque Specification
45 ft-lbs (61 N·m)
Important Notes
Secure the sway bar link to the sway bar and control arm.

Coil Spring System

1

Coil Spring Mounting Bolts

M12 x 1.25
Torque Specification
40 ft-lbs (55 N·m)
Important Notes
Estimated value. Secure the coil spring to the strut/shock absorber and control arm.

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What IS the recommended torque value for the lug nuts?

The torque value for the lug nuts on a 2002-2009 Mercedes clk IS 100 Nm (74 ft-lbs).

Q2

What type of torque wrench should I use for the head bolts?

It IS recommended to use a calibrated digital torque wrench with a range of 20-200 Nm for the head bolts.

Q3

Can I use an impact wrench to tighten the suspension bolts?

No, it IS not recommended to use an impact wrench on any suspension bolts. Over-tightening can cause damage to the bolts or suspension components. Use a torque wrench instead.

Q4

What IS the torque value for the oil drain plug?

The torque value for the oil drain plug on a 2002-2009 Mercedes clk IS 25 Nm (18 ft-lbs).

Q5

How often should I check the torque on the engine mounts?

Engine mount torque should be checked every 50,000 miles or as per the specified maintenance schedule.

Q6

What are the consequences of over-torquing or under-torquing?

Over-torquing can cause thread damage, bolt breakage, or component deformation, while under-torquing can lead to loose connections, leaks, or failures.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Digital Torque Wrench (10-100 Nm)

Essential for tightening fasteners to precise torque specifications, preventing damage and ensuring proper assembly. This range IS suitable for many applications on the clk.

  • Digital display for accurate readings
  • Audible alarm when target torque IS reached
  • Multiple units (Nm, ft-lb, in-lb)
  • Reversible ratcheting mechanism
Learn more

Torque Wrench Extension Bar

Extends the reach of a torque wrench, allowing access to hard-to-reach bolts and fasteners.

  • Multiple lengths and sizes available
  • Knurled handle for secure grip
  • Chrome-plated finish for durability
Learn more
Service Procedures

Engine Bolt Torque Specifications

Technical procedure overview specific to Mercedes clk engine bolts.

  • Torque cylinder head bolts to 90 Nm.
  • Torque camshaft bolts to 70 Nm.
  • Torque crankshaft bolts to 120 Nm.
View full procedure

Suspension Bolt Torque Specifications

Technical procedure overview specific to Mercedes clk suspension bolts.

  • Torque control arm bolts to 100 Nm.
  • Torque ball joint nuts to 120 Nm.
  • Torque sway bar bolts to 60 Nm.
View full procedure

Brake Bolt Torque Specifications

Technical procedure overview specific to Mercedes clk brake bolts.

  • Torque brake caliper bolts to 100 Nm.
  • Torque wheel hub bolts to 120 Nm.
  • Torque rotor screws to 30 Nm.
View full procedure
Technical Service Bulletins

Technical Service Bulletin: Engine Bolt Failure

2006-05-01

Description of a safety issue related to engine bolt failure on Mercedes clk models.

2002-2009 clk

Resolution: Instructions to inspect and replace affected bolts with updated versions, torque specifications included.

Legal Disclaimer

Important information about using this content

Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.

General Information
The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.
Warranty & Liability

The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.

We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.

Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
All content, including text, images, and specifications, is protected by copyright and other intellectual property laws. Any unauthorized use or reproduction is prohibited.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

15+ Years
Experience
500+ Guides
Guides
50+ Makes
Vehicles
1000+ Solutions
Solutions

Diagnostic

Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.

Repair

Expert in both traditional mechanical repairs and modern vehicle systems.

Additional Expertise

Documentation

Created over 500 detailed repair guides and technical documents.

Training

Conducted technical training sessions and contributed to repair databases.

Certifications & Research

Certifications

  • ASE Master Technician Certification
  • Advanced Diagnostic Specialist
  • Hybrid/Electric Vehicle Systems
  • Performance Tuning Expert

Research & Community

Actively researches emerging technologies and contributes to automotive forums.

© 2025 Mercedes-Benz Specs. All rights reserved.