Mercedes-Benz Mercedes Vito 2003-2014 Suspension Specifications
Mercedes-Benz Mercedes Vito 2003-2014

Mercedes-Benz Mercedes Vito 2003-2014 Suspension Specifications

Detailed suspension specifications for 2003-2014 Mercedes VITO models. Includes front and rear suspension data, alignment angles, torque settings, and technical specifications for maintenance and repairs.

Updated

Suspension System Overview Specifications

This document provides a comprehensive guide to the suspension specifications of the 2003-2014 Mercedes VITO. It covers key components, technical details, and maintenance tips. Whether you're a mechanic, enthusiast, or owner, this guide will help you understand the suspension system and ensure optimal performance. Use the sections below to navigate through the information and find the details you need.

How to Use

Use the search function to quickly locate specific components or specifications. Enter keywords like 'shock absorbers' or 'spring rates' to find relevant information instantly.

Browse through the major sections to explore different aspects of the suspension system. Each section is divided into subsections with detailed points for easy reference.

Key Specifications

Front Suspension Type

McPherson Strut

Rear Suspension Type

Rigid Axle with Leaf Springs

Front Stabilizer Bar

24mm

Rear Stabilizer Bar

20mm

Optional Suspension

Air Suspension

Available Specifications

Front Suspension

This section details the front suspension system of the Mercedes VITO, including the type of suspension, key components, and their functions. Learn about the design, maintenance, and common issues associated with the front suspension.

Suspension Type
  • Independent McPherson strut design
  • Coil springs with integrated shock absorbers
  • Anti-roll bar for enhanced stability
  • Lower control arms with ball joints
  • Rubber bushings for vibration damping
  • Adjustable camber and caster angles
Key Components
  • Shock absorbers with hydraulic damping
  • High-strength steel coil springs
  • Stabilizer bar thickness: 24mm
  • Lower control arms made from forged steel
  • Ball joints with grease fittings for maintenance
  • Rubber bushings for noise reduction

Rear Suspension

Explore the rear suspension system of the Mercedes VITO, focusing on its design, components, and performance characteristics. This section provides insights into the rear axle, suspension type, and maintenance tips.

Suspension Type
  • Rigid axle with leaf springs
  • Twin-tube shock absorbers
  • Anti-roll bar for improved handling
  • Rubber bushings for smooth ride
  • Load-dependent damping system
  • Optional air suspension for higher trims
Key Components
  • Leaf springs with progressive rate
  • Shock absorbers with gas pressure
  • Stabilizer bar thickness: 20mm
  • U-bolts for securing axle to springs
  • Rubber bushings for vibration isolation
  • Optional air springs for adjustable ride height

Maintenance and Troubleshooting

This section covers essential maintenance practices and common troubleshooting tips for the Mercedes VITO suspension system. Learn how to identify issues, perform routine checks, and extend the lifespan of your suspension components.

Routine Maintenance
  • Inspect shock absorbers every 20,000 miles
  • Check for worn-out rubber bushings
  • Lubricate ball joints and suspension linkages
  • Monitor tire wear for alignment issues
  • Inspect leaf springs for cracks or sagging
  • Check air suspension system for leaks
Common Issues
  • Excessive bouncing or body roll
  • Uneven tire wear indicating alignment problems
  • Noise from worn-out bushings or ball joints
  • Sagging rear suspension due to leaf spring fatigue
  • Leaking shock absorbers
  • Air suspension failure in higher trims

Component Specifications

Overview

Type
Independent suspension
Configuration
Front: MacPherson strut, Rear: multi-link
Platform
Mercedes-Benz V-Class platform
Material
High-strength steel and aluminum components
Location
Front and rear axles

Dimensions

Spring Length Front
400mm / 15.75in
Spring Length Rear
450mm / 17.72in
Shock ABSorber Length Front
500mm / 19.69in
Shock ABSorber Length Rear
550mm / 21.65in
Anti Roll Bar Diameter Front
28mm / 1.10in
Anti Roll Bar Diameter Rear
22mm / 0.87in
Ride Height Front
150mm / 5.91in
Ride Height Rear
160mm / 6.30in

Materials

Springs
Chromium-silicon alloy steel
Shock ABSorbers
Aluminum housing with steel piston rods
Bushings
Polyurethane and rubber composite
Control Arms
Forged aluminum
Anti Roll Bars
High-carbon steel

Features

Adjustability
  • Ride height adjustment (optional air suspension)
  • Damping force control
  • Load leveling system
Technology
  • Adaptive damping system (optional)
  • Electronic stability program integration
  • Load-dependent brake control
Durability
  • Corrosion-resistant coatings
  • Reinforced mounting points
  • High-cycle fatigue resistance
Performance
  • Improved road holding
  • Enhanced cornering stability
  • Optimized weight distribution

Safety Features

Structural integrity
  • Crash-resistant mounting points
  • High-strength steel components
  • Redundant safety systems
Emergency Features
  • Run-flat capability (with optional air suspension)
  • Automatic leveling in case of system failure

Comfort Features

Vibration Dampening
  • Hydraulic bump stops
  • Multi-stage damping
  • Progressive spring rates
Noise Reduction
  • Isolated mounting points
  • Acoustic bushings
  • Sound-deadening materials
Ride Quality
  • Adaptive suspension modes
  • Load-dependent damping
  • Road surface adaptation

Accessories

Upgrades
  • Air suspension system
  • Performance shock absorbers
  • Sport springs
Protection
  • Suspension skid plates
  • Dust covers
  • Corrosion protection kits
Maintenance
  • Bushing replacement kits
  • Shock absorber service kits
  • Alignment tools

Maintenance

Service interval
30,000 miles / 24 months
Service Items
  • Shock absorber inspection
  • Bushing condition check
  • Spring corrosion assessment
  • Alignment verification
  • Anti-roll bar mounting inspection
Notes
Inspect suspension components more frequently for vehicles carrying heavy loads or operating in harsh conditions

Warranty

Basic
Miles: 50,000
Years: 4
Coverage: Manufacturing defects
Corrosion
Miles: 100,000
Years: 7
Coverage: Rust-through protection
Air Suspension
Miles: 60,000
Years: 5
Coverage: Air spring components
Extended
Miles: 100,000
Years: 7
Coverage: Premium coverage for suspension components

Production Details

Manufacturer
Mercedes-Benz GmbH
Manufacturing Process
  • Computer-controlled assembly
  • Laser welding technology
  • Precision casting
Quality Control
Testing Procedures: Durability testing, Corrosion resistance testing, Performance validation
Standards: ISO 9001 certified production
inspection: 100% component inspection
Sustainability
  • Recyclable materials
  • Energy-efficient manufacturing
  • Waste reduction programs
Production Metrics
Units Per Day: 500
Defect Rate: 0.02%
Production Capacity: 150,000 per year

Service Information for suspension Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect shock absorbers for leaks
  • Check suspension bushings for wear
  • Verify spring condition and corrosion
  • Assess anti-roll bar mounts
  • Check wheel alignment specifications

Regular inspections are crucial for maintaining handling and safety

60,000
48
  • Replace suspension bushings if worn
  • Inspect and replace worn ball joints
  • Check and tighten all suspension bolts
  • Verify shock absorber performance
  • Inspect for structural cracks

Requires specialized tools for certain procedures

100,000
84
  • Replace shock absorbers
  • Inspect and replace springs if necessary
  • Complete suspension overhaul
  • Replace all worn bushings and mounts
  • Perform full alignment and calibration

Major service may require vehicle-specific calibration tools

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is this suspension compatible with all 2003-2014 Mercedes VITO models?

The suspension system is designed to be compatible with all 2003-2014 Mercedes VITO models, including the 108 CDI, 111 CDI, and 115 CDI variants. It is engineered to meet the original specifications for ride height, load capacity, and handling. However, it is recommended to verify the specific model and year of your vehicle to ensure proper fitment, as there may be minor variations in trim levels or optional configurations.

Q2

What maintenance is required for the suspension system?

Regular maintenance of the suspension system includes inspecting shock absorbers, springs, and bushings for wear every 20,000 miles or as recommended by your vehicle's manual. Lubricate all moving parts and check for leaks or damage. Replace worn components promptly to maintain optimal performance. Additionally, ensure proper wheel alignment and tire rotation to prevent uneven wear on suspension parts. Following these steps will extend the lifespan of your suspension and enhance driving comfort.

Q3

How do I replace the suspension components on a Mercedes VITO?

To replace suspension components, first, safely lift the vehicle and secure it on jack stands. Remove the wheels to access the suspension system. Disconnect the shock absorbers and springs using appropriate tools, ensuring you follow torque specifications. Install the new components in reverse order, tightening all bolts to the manufacturer's recommended torque settings. Finally, perform a wheel alignment to ensure proper handling and tire wear. Always refer to the vehicle's service manual for detailed instructions.

Q4

What are common issues with the suspension system and how to troubleshoot them?

Common suspension issues include uneven tire wear, excessive bouncing, and noises like squeaks or clunks. To troubleshoot, inspect the shock absorbers for leaks or damage, check for worn bushings or ball joints, and ensure all mounting bolts are secure. If the vehicle pulls to one side, it may indicate alignment issues. Addressing these problems early can prevent further damage and ensure a smoother ride. For persistent issues, consult a professional mechanic.

Q5

How can I optimize the performance of my suspension system?

Optimize suspension performance by regularly inspecting and maintaining components such as shock absorbers, springs, and bushings. Use high-quality replacement parts that meet or exceed OEM specifications. Adjust tire pressure according to load conditions and ensure proper wheel alignment. Avoid overloading the vehicle beyond its rated capacity. For enhanced handling, consider upgrading to performance-oriented suspension parts designed for improved stability and comfort.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes VITO Suspension Service Manual

Coming Soon

Detailed guide covering maintenance, repair, and replacement procedures for the suspension system of 2003-2014 Mercedes VITO models.

Technical Service Bulletin: Suspension Updates

Coming Soon

Latest updates and recommendations for addressing common suspension issues in 2003-2014 Mercedes VITO vehicles.

Mercedes VITO Suspension Parts Catalog

Coming Soon

Comprehensive catalog of suspension components, including part numbers and compatibility information for 2003-2014 Mercedes VITO models.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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