Mercedes-Benz Mercedes Vito 2003-2014 Suspension Specifications
Detailed suspension specifications for 2003-2014 Mercedes VITO models. Includes front and rear suspension data, alignment angles, torque settings, and technical specifications for maintenance and repairs.
Suspension System Overview Specifications
This document provides a comprehensive guide to the suspension specifications of the 2003-2014 Mercedes VITO. It covers key components, technical details, and maintenance tips. Whether you're a mechanic, enthusiast, or owner, this guide will help you understand the suspension system and ensure optimal performance. Use the sections below to navigate through the information and find the details you need.
How to Use
Use the search function to quickly locate specific components or specifications. Enter keywords like 'shock absorbers' or 'spring rates' to find relevant information instantly.
Browse through the major sections to explore different aspects of the suspension system. Each section is divided into subsections with detailed points for easy reference.
Key Specifications
Front Suspension Type
McPherson Strut
Rear Suspension Type
Rigid Axle with Leaf Springs
Front Stabilizer Bar
24mm
Rear Stabilizer Bar
20mm
Optional Suspension
Air Suspension
Available Specifications
Front Suspension
This section details the front suspension system of the Mercedes VITO, including the type of suspension, key components, and their functions. Learn about the design, maintenance, and common issues associated with the front suspension.
Front Suspension
This section details the front suspension system of the Mercedes VITO, including the type of suspension, key components, and their functions. Learn about the design, maintenance, and common issues associated with the front suspension.
Suspension Type
- Independent McPherson strut design
- Coil springs with integrated shock absorbers
- Anti-roll bar for enhanced stability
- Lower control arms with ball joints
- Rubber bushings for vibration damping
- Adjustable camber and caster angles
Key Components
- Shock absorbers with hydraulic damping
- High-strength steel coil springs
- Stabilizer bar thickness: 24mm
- Lower control arms made from forged steel
- Ball joints with grease fittings for maintenance
- Rubber bushings for noise reduction
Rear Suspension
Explore the rear suspension system of the Mercedes VITO, focusing on its design, components, and performance characteristics. This section provides insights into the rear axle, suspension type, and maintenance tips.
Rear Suspension
Explore the rear suspension system of the Mercedes VITO, focusing on its design, components, and performance characteristics. This section provides insights into the rear axle, suspension type, and maintenance tips.
Suspension Type
- Rigid axle with leaf springs
- Twin-tube shock absorbers
- Anti-roll bar for improved handling
- Rubber bushings for smooth ride
- Load-dependent damping system
- Optional air suspension for higher trims
Key Components
- Leaf springs with progressive rate
- Shock absorbers with gas pressure
- Stabilizer bar thickness: 20mm
- U-bolts for securing axle to springs
- Rubber bushings for vibration isolation
- Optional air springs for adjustable ride height
Maintenance and Troubleshooting
This section covers essential maintenance practices and common troubleshooting tips for the Mercedes VITO suspension system. Learn how to identify issues, perform routine checks, and extend the lifespan of your suspension components.
Maintenance and Troubleshooting
This section covers essential maintenance practices and common troubleshooting tips for the Mercedes VITO suspension system. Learn how to identify issues, perform routine checks, and extend the lifespan of your suspension components.
Routine Maintenance
- Inspect shock absorbers every 20,000 miles
- Check for worn-out rubber bushings
- Lubricate ball joints and suspension linkages
- Monitor tire wear for alignment issues
- Inspect leaf springs for cracks or sagging
- Check air suspension system for leaks
Common Issues
- Excessive bouncing or body roll
- Uneven tire wear indicating alignment problems
- Noise from worn-out bushings or ball joints
- Sagging rear suspension due to leaf spring fatigue
- Leaking shock absorbers
- Air suspension failure in higher trims
Search Specifications
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Component Specifications
Overview
- Type
- Independent suspension
- Configuration
- Front: MacPherson strut, Rear: multi-link
- Platform
- Mercedes-Benz V-Class platform
- Material
- High-strength steel and aluminum components
- Location
- Front and rear axles
Dimensions
- Spring Length Front
- 400mm / 15.75in
- Spring Length Rear
- 450mm / 17.72in
- Shock ABSorber Length Front
- 500mm / 19.69in
- Shock ABSorber Length Rear
- 550mm / 21.65in
- Anti Roll Bar Diameter Front
- 28mm / 1.10in
- Anti Roll Bar Diameter Rear
- 22mm / 0.87in
- Ride Height Front
- 150mm / 5.91in
- Ride Height Rear
- 160mm / 6.30in
Materials
- Springs
- Chromium-silicon alloy steel
- Shock ABSorbers
- Aluminum housing with steel piston rods
- Bushings
- Polyurethane and rubber composite
- Control Arms
- Forged aluminum
- Anti Roll Bars
- High-carbon steel
Features
- Adjustability
-
- Ride height adjustment (optional air suspension)
- Damping force control
- Load leveling system
- Technology
-
- Adaptive damping system (optional)
- Electronic stability program integration
- Load-dependent brake control
- Durability
-
- Corrosion-resistant coatings
- Reinforced mounting points
- High-cycle fatigue resistance
- Performance
-
- Improved road holding
- Enhanced cornering stability
- Optimized weight distribution
Safety Features
- Structural integrity
-
- Crash-resistant mounting points
- High-strength steel components
- Redundant safety systems
- Emergency Features
-
- Run-flat capability (with optional air suspension)
- Automatic leveling in case of system failure
Comfort Features
- Vibration Dampening
-
- Hydraulic bump stops
- Multi-stage damping
- Progressive spring rates
- Noise Reduction
-
- Isolated mounting points
- Acoustic bushings
- Sound-deadening materials
- Ride Quality
-
- Adaptive suspension modes
- Load-dependent damping
- Road surface adaptation
Accessories
- Upgrades
-
- Air suspension system
- Performance shock absorbers
- Sport springs
- Protection
-
- Suspension skid plates
- Dust covers
- Corrosion protection kits
- Maintenance
-
- Bushing replacement kits
- Shock absorber service kits
- Alignment tools
Maintenance
- Service interval
- 30,000 miles / 24 months
- Service Items
-
- Shock absorber inspection
- Bushing condition check
- Spring corrosion assessment
- Alignment verification
- Anti-roll bar mounting inspection
- Notes
- Inspect suspension components more frequently for vehicles carrying heavy loads or operating in harsh conditions
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Manufacturing defects
- Corrosion
- Miles: 100,000Years: 7Coverage: Rust-through protection
- Air Suspension
- Miles: 60,000Years: 5Coverage: Air spring components
- Extended
- Miles: 100,000Years: 7Coverage: Premium coverage for suspension components
Production Details
- Manufacturer
- Mercedes-Benz GmbH
- Manufacturing Process
-
- Computer-controlled assembly
- Laser welding technology
- Precision casting
- Quality Control
- Testing Procedures: Durability testing, Corrosion resistance testing, Performance validationStandards: ISO 9001 certified productioninspection: 100% component inspection
- Sustainability
-
- Recyclable materials
- Energy-efficient manufacturing
- Waste reduction programs
- Production Metrics
- Units Per Day: 500Defect Rate: 0.02%Production Capacity: 150,000 per year
Service Information for suspension Service
Maintenance and service requirements specific to this component
- Inspect shock absorbers for leaks
- Check suspension bushings for wear
- Verify spring condition and corrosion
- Assess anti-roll bar mounts
- Check wheel alignment specifications
Regular inspections are crucial for maintaining handling and safety
- Replace suspension bushings if worn
- Inspect and replace worn ball joints
- Check and tighten all suspension bolts
- Verify shock absorber performance
- Inspect for structural cracks
Requires specialized tools for certain procedures
- Replace shock absorbers
- Inspect and replace springs if necessary
- Complete suspension overhaul
- Replace all worn bushings and mounts
- Perform full alignment and calibration
Major service may require vehicle-specific calibration tools
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is this suspension compatible with all 2003-2014 Mercedes VITO models?
Is this suspension compatible with all 2003-2014 Mercedes VITO models?
The suspension system is designed to be compatible with all 2003-2014 Mercedes VITO models, including the 108 CDI, 111 CDI, and 115 CDI variants. It is engineered to meet the original specifications for ride height, load capacity, and handling. However, it is recommended to verify the specific model and year of your vehicle to ensure proper fitment, as there may be minor variations in trim levels or optional configurations.
Q2 What maintenance is required for the suspension system?
What maintenance is required for the suspension system?
Regular maintenance of the suspension system includes inspecting shock absorbers, springs, and bushings for wear every 20,000 miles or as recommended by your vehicle's manual. Lubricate all moving parts and check for leaks or damage. Replace worn components promptly to maintain optimal performance. Additionally, ensure proper wheel alignment and tire rotation to prevent uneven wear on suspension parts. Following these steps will extend the lifespan of your suspension and enhance driving comfort.
Q3 How do I replace the suspension components on a Mercedes VITO?
How do I replace the suspension components on a Mercedes VITO?
To replace suspension components, first, safely lift the vehicle and secure it on jack stands. Remove the wheels to access the suspension system. Disconnect the shock absorbers and springs using appropriate tools, ensuring you follow torque specifications. Install the new components in reverse order, tightening all bolts to the manufacturer's recommended torque settings. Finally, perform a wheel alignment to ensure proper handling and tire wear. Always refer to the vehicle's service manual for detailed instructions.
Q4 What are common issues with the suspension system and how to troubleshoot them?
What are common issues with the suspension system and how to troubleshoot them?
Common suspension issues include uneven tire wear, excessive bouncing, and noises like squeaks or clunks. To troubleshoot, inspect the shock absorbers for leaks or damage, check for worn bushings or ball joints, and ensure all mounting bolts are secure. If the vehicle pulls to one side, it may indicate alignment issues. Addressing these problems early can prevent further damage and ensure a smoother ride. For persistent issues, consult a professional mechanic.
Q5 How can I optimize the performance of my suspension system?
How can I optimize the performance of my suspension system?
Optimize suspension performance by regularly inspecting and maintaining components such as shock absorbers, springs, and bushings. Use high-quality replacement parts that meet or exceed OEM specifications. Adjust tire pressure according to load conditions and ensure proper wheel alignment. Avoid overloading the vehicle beyond its rated capacity. For enhanced handling, consider upgrading to performance-oriented suspension parts designed for improved stability and comfort.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mercedes VITO Suspension Service Manual
Coming SoonDetailed guide covering maintenance, repair, and replacement procedures for the suspension system of 2003-2014 Mercedes VITO models.
Technical Service Bulletin: Suspension Updates
Coming SoonLatest updates and recommendations for addressing common suspension issues in 2003-2014 Mercedes VITO vehicles.
Mercedes VITO Suspension Parts Catalog
Coming SoonComprehensive catalog of suspension components, including part numbers and compatibility information for 2003-2014 Mercedes VITO models.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.