Mercedes-Benz Mercedes Vito 2003-2014 Fuel System Specifications
Mercedes-Benz Mercedes Vito 2003-2014

Mercedes-Benz Mercedes Vito 2003-2014 Fuel System Specifications

Explore the comprehensive fuel specifications for the 2003-2014 Mercedes VITO, including fuel type, tank capacity, consumption rates, and emission standards. Essential reading for owners and technicians to ensure peak performance and compliance.

Updated

Overview Specifications

This document provides detailed fuel specifications and technical information for the 2003-2014 Mercedes VITO. It is designed to assist owners, mechanics, and enthusiasts in understanding the vehicle's fuel system, efficiency, and maintenance requirements. Use the search functionality to find specific terms or navigate through sections to explore detailed information on fuel types, consumption, and related components.

How to Use

Use the search bar to quickly locate specific terms or topics related to the fuel system. Enter keywords such as 'fuel type' or 'consumption' to find relevant sections.

Use the table of contents to jump to major sections. Each section is divided into subsections with detailed points for easy reference.

Key Specifications

Fuel Type (Diesel)

EN 590 Standard

Fuel Type (Petrol)

RON 95 or higher

Fuel Tank Capacity

75L (Diesel), 70L (Petrol)

Combined Consumption

7.5–8.5 L/100 km (Diesel)

Combined Consumption

9.5–11.0 L/100 km (Petrol)

Available Specifications

Fuel Types and Compatibility

This section covers the types of fuel compatible with the 2003-2014 Mercedes VITO, including diesel and petrol variants. It also explains the importance of using the correct fuel for optimal performance and longevity.

Diesel Variants
  • Designed for diesel engines with a compression ignition system.
  • Recommended diesel type: EN 590 standard.
  • Compatible with biodiesel blends up to B7.
  • Avoid using low-quality diesel to prevent engine damage.
Petrol Variants
  • Designed for petrol engines with spark ignition.
  • Recommended petrol type: RON 95 or higher.
  • Avoid using ethanol blends above E10.
  • Use premium petrol for improved performance.

Fuel Consumption and Efficiency

This section provides detailed information on the fuel consumption rates of the Mercedes VITO, including urban, extra-urban, and combined driving conditions. It also highlights factors affecting fuel efficiency.

Average Consumption Rates
  • Urban: 9.5–11.0 L/100 km (diesel), 12.0–14.0 L/100 km (petrol).
  • Extra-urban: 6.5–7.5 L/100 km (diesel), 8.0–9.0 L/100 km (petrol).
  • Combined: 7.5–8.5 L/100 km (diesel), 9.5–11.0 L/100 km (petrol).
  • Values vary based on engine size and driving conditions.
Factors Affecting Efficiency
  • Driving style: aggressive driving increases consumption.
  • Vehicle load: heavier loads reduce fuel efficiency.
  • Tire pressure: under-inflated tires increase fuel usage.
  • Regular maintenance ensures optimal efficiency.

Fuel System Components

This section explains the key components of the Mercedes VITO's fuel system, including the fuel tank, fuel pump, injectors, and filters. It also provides maintenance tips to ensure proper functioning.

Fuel Tank
  • Capacity: 75 liters (diesel), 70 liters (petrol).
  • Made of high-density polyethylene for durability.
  • Includes a fuel level sensor for accurate readings.
  • Regularly inspect for leaks or damage.
Fuel Injectors
  • Direct fuel injection for efficient combustion.
  • Require periodic cleaning to prevent clogging.
  • Signs of faulty injectors: poor performance and increased consumption.
  • Replace injectors as per manufacturer guidelines.

Component Specifications

Overview

Type
Diesel/Gasoline
Configuration
In-line engine
Platform
Vito 110 CDI, Vito 120 CDI, Vito 150 CDI
Material
High-grade steel and aluminum
Location
Front engine, rear-wheel drive

Dimensions

Fuel Tank Capacity
75 liters (19.8 gallons)
Fuel Line Diameter
8 mm (0.31 in)
Fuel Pump Pressure
3.5 bar (50.8 psi)
Fuel injector Size
0.12 mm (0.0047 in)
Fuel Filter Size
100 mm x 60 mm (3.94 in x 2.36 in)
Fuel Rail Length
300 mm (11.81 in)
Fuel Pump Flow Rate
120 liters/hour (31.7 gallons/hour)

Materials

Fuel Tank
High-density polyethylene
Fuel Lines
Nitrile rubber with steel braiding
Fuel Pump
Stainless steel and plastic
Fuel injectors
High-grade steel and ceramic
Fuel Filter
Cellulose and synthetic fibers

Features

Efficiency
  • Common rail direct injection
  • Turbocharged engine
  • Variable geometry turbocharger
  • Electronic fuel management
Emissions
  • Exhaust gas recirculation (EGR)
  • Diesel particulate filter (DPF)
  • Selective catalytic reduction (SCR)
  • Euro 4/5/6 compliance
Performance
  • High-pressure fuel pump
  • Precision fuel injectors
  • Optimized combustion chamber
  • Dynamic fuel mapping
Safety
  • Fuel cut-off switch
  • Leak detection system
  • Overpressure relief valve
  • Fire suppression system
Maintenance
  • Easy-access fuel filter
  • Self-diagnostic system
  • Service interval indicator
  • Replaceable fuel lines

Safety Features

Fuel Leak Prevention
  • Double-walled fuel tank
  • Leak detection sensors
  • Automatic shut-off valve
Fire Protection
  • Fire-resistant materials
  • Automatic fire suppression
  • Emergency fuel cut-off
Crash Safety
  • Impact-resistant fuel tank
  • Fuel line breakaway fittings
  • Rollover fuel cut-off

Comfort Features

Noise Reduction
  • Acoustic fuel pump cover
  • Insulated fuel lines
  • Vibration dampening mounts
Driving Experience
  • Smooth fuel delivery
  • Consistent engine performance
  • Reduced engine vibration
Convenience
  • Easy fuel cap access
  • Fuel level indicator
  • Remote fuel door release

Accessories

Fuel System
  • Fuel additive kits
  • Fuel line heaters
  • Fuel pressure gauges
Performance
  • High-flow fuel pump
  • Upgraded fuel injectors
  • Performance fuel filter
Maintenance
  • Fuel system cleaner
  • Fuel filter wrench
  • Fuel line repair kit

Maintenance

Service interval
Every 10,000 miles or 12 months
Service Items
  • Inspect fuel lines for leaks
  • Replace fuel filter
  • Check fuel pump pressure
  • Clean fuel injectors
  • Inspect fuel tank for damage
Maintenance Notes
Use only recommended fuel types and additives.

Warranty

Basic Warranty
Miles: 50,000 miles
Years: 3 years
Coverage: Fuel system components
Powertrain Warranty
Miles: 100,000 miles
Years: 5 years
Coverage: Fuel pump and injectors
Emissions Warranty
Miles: 70,000 miles
Years: 8 years
Coverage: Fuel system emissions components
Extended Warranty
Miles: 150,000 miles
Years: 10 years
Coverage: Full fuel system coverage

Production Details

Manufacturer
Mercedes-Benz
Manufacturing Process
  • Precision machining
  • Robotic assembly
  • Quality testing
Quality Control
Testing: Pressure and leak testing
inspection: Visual and electronic inspection
Certification: ISO 9001 certified
Sustainability Practices
  • Recycled materials
  • Energy-efficient production
  • Low-emission manufacturing
Production Metrics
Units Produced: Over 500,000 annually
Production Time: Average 2 hours per unit
Defect Rate: Less than 0.1%

Service Information for fuel Service

Maintenance and service requirements specific to this component

10,000 miles
12 months
  • Inspect fuel lines for leaks
  • Replace fuel filter
  • Check fuel pump pressure
  • Clean fuel injectors
  • Inspect fuel tank for damage

Use only recommended fuel types and additives.

50,000 miles
60 months
  • Replace fuel pump
  • Inspect fuel tank for corrosion
  • Check fuel system for performance
  • Test fuel pressure regulator
  • Inspect fuel rail for leaks

Ensure proper ventilation during service.

100,000 miles
120 months
  • Replace fuel injectors
  • Overhaul fuel pump
  • Inspect and clean fuel tank
  • Replace fuel pressure regulator
  • Test fuel system for efficiency

Critical to use OEM parts for replacement.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What is the fuel type requirement for the 2003-2014 Mercedes VITO?

The 2003-2014 Mercedes VITO is compatible with diesel fuel, specifically Euro 4 or Euro 5 compliant diesel, depending on the model year. Using the correct fuel type ensures optimal engine performance and adherence to emission standards. Always refer to the vehicle’s owner manual or fuel cap label for precise fuel specifications.

Q2

What are the maintenance requirements for the fuel system?

Regular maintenance of the fuel system includes inspecting and replacing the fuel filter every 20,000-30,000 miles, checking for fuel leaks, and ensuring the fuel injectors are clean. Additionally, use high-quality diesel fuel additives periodically to prevent carbon buildup and maintain fuel efficiency.

Q3

How do I replace the fuel filter on a Mercedes VITO?

To replace the fuel filter, first, locate it near the engine bay. Disconnect the battery, relieve fuel system pressure, and remove the old filter. Install the new filter, ensuring proper orientation and secure connections. Reconnect the battery, prime the fuel system, and check for leaks before starting the engine.

Q4

What should I do if my Mercedes VITO has poor fuel efficiency?

Poor fuel efficiency can result from clogged fuel injectors, a dirty air filter, or incorrect tire pressure. Start by checking and replacing the air filter, ensuring tires are inflated to the recommended pressure, and using a fuel injector cleaner. If issues persist, consult a professional mechanic for diagnostics.

Q5

How can I optimize fuel performance in my Mercedes VITO?

Optimize fuel performance by using high-quality diesel, maintaining proper tire pressure, and ensuring regular servicing. Avoid excessive idling and aggressive driving. Additionally, clean the fuel injectors periodically and ensure the engine is tuned correctly for maximum efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes VITO 2003-2014 Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the 2003-2014 Mercedes VITO.

Fuel System Technical Bulletin

Coming Soon

Technical bulletin addressing common fuel system issues and updates for the Mercedes VITO 2003-2014 models.

Mercedes VITO Parts Catalog

Coming Soon

Detailed catalog of OEM parts and accessories for the 2003-2014 Mercedes VITO, including fuel system components.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

15+ Years
Experience
500+ Guides
Guides
50+ Makes
Vehicles
1000+ Solutions
Solutions

Diagnostic

Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.

Repair

Expert in both traditional mechanical repairs and modern vehicle systems.

Additional Expertise

Documentation

Created over 500 detailed repair guides and technical documents.

Training

Conducted technical training sessions and contributed to repair databases.

Certifications & Research

Certifications

  • ASE Master Technician Certification
  • Advanced Diagnostic Specialist
  • Hybrid/Electric Vehicle Systems
  • Performance Tuning Expert

Research & Community

Actively researches emerging technologies and contributes to automotive forums.

Legal Disclaimer

Important information about using this content

Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.

General Information
The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.
Warranty & Liability

The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.

We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.

Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
All content, including text, images, and specifications, is protected by copyright and other intellectual property laws. Any unauthorized use or reproduction is prohibited.

© 2025 Mercedes-Benz Specs. All rights reserved.