Mercedes-Benz Mercedes Vito 2003-2014 Drivetrain Specifications
Discover the detailed drivetrain specifications for the Mercedes VITO models from 2003 to 2014. This guide provides essential information on transmission types, drive configurations, differentials, and transfer cases, aiding in maintenance, repair, and performance optimization.
Overview Specifications
This document provides detailed specifications and technical information about the drivetrain systems of the 2003-2014 Mercedes VITO. It includes sections on engine options, transmission systems, differential configurations, and fuel efficiency. Use this guide to understand the drivetrain components, their performance characteristics, and maintenance needs. The search and navigation instructions will help you quickly find relevant information.
How to Use
Use the search function to find specific drivetrain components or specifications. Enter keywords like 'engine', 'transmission', or 'differential' to locate relevant sections quickly.
Navigate through the document using the section titles and subsections. Each major section is divided into detailed subsections for easy access to specific information.
Key Specifications
Engine Displacement
2.0L - 2.1L
Power Output
88-150 hp
Torque
185-330 Nm
Transmission
5/6-speed manual, 5-speed auto
Fuel Efficiency
7.5-10.5 L/100km
Available Specifications
Engine Options
This section covers the various engine configurations available for the 2003-2014 Mercedes VITO. It includes details on engine displacement, power output, and torque characteristics for both diesel and petrol variants.
Engine Options
This section covers the various engine configurations available for the 2003-2014 Mercedes VITO. It includes details on engine displacement, power output, and torque characteristics for both diesel and petrol variants.
Diesel Engines
- 2.1L OM646 inline-4 turbo diesel
- Power output: 88-150 hp
- Torque: 220-330 Nm
- Common Rail Direct Injection
- Euro 4 and Euro 5 compliant
- Turbocharged with intercooler
Petrol Engines
- 2.0L M271 inline-4 petrol
- Power output: 136 hp
- Torque: 185 Nm
- Multi-point fuel injection
- Euro 4 compliant
- Naturally aspirated
Transmission Systems
This section details the transmission systems available in the Mercedes VITO, including manual and automatic options. It covers gear ratios, shift patterns, and performance characteristics.
Transmission Systems
This section details the transmission systems available in the Mercedes VITO, including manual and automatic options. It covers gear ratios, shift patterns, and performance characteristics.
Manual Transmission
- 5-speed and 6-speed options
- Gear ratios optimized for fuel efficiency
- Smooth and precise shifting
- Dual-mass flywheel for reduced vibrations
- Hydraulic clutch system
- Available in all engine variants
Automatic Transmission
- 5-speed 5G-Tronic automatic
- Adaptive shift logic
- Torque converter with lock-up clutch
- Manual shift mode available
- Enhanced durability and smoothness
- Available in higher-end models
Differential Configurations
This section explains the differential systems used in the Mercedes VITO, focusing on rear-wheel drive and all-wheel drive configurations. It includes details on differential types and their performance benefits.
Differential Configurations
This section explains the differential systems used in the Mercedes VITO, focusing on rear-wheel drive and all-wheel drive configurations. It includes details on differential types and their performance benefits.
Rear-Wheel Drive
- Standard on most models
- Open differential with optional LSD
- Optimized for load-carrying capacity
- Enhanced traction in normal conditions
- Simplified maintenance
- Lower weight compared to AWD
All-Wheel Drive
- Available on select models
- Permanent AWD system
- Torque split via center differential
- Enhanced off-road and wet condition performance
- Higher ground clearance
- Increased weight and complexity
Fuel Efficiency
This section provides information on the fuel efficiency of the Mercedes VITO, including consumption rates and factors affecting mileage. It covers both diesel and petrol variants.
Fuel Efficiency
This section provides information on the fuel efficiency of the Mercedes VITO, including consumption rates and factors affecting mileage. It covers both diesel and petrol variants.
Diesel Efficiency
- Average consumption: 7.5-8.5 L/100km
- Long-range capability with large fuel tank
- Efficient combustion technology
- Low CO2 emissions
- Start-stop system available
- Eco mode for optimized fuel use
Petrol Efficiency
- Average consumption: 9.5-10.5 L/100km
- Optimized for urban driving
- Lightweight engine components
- Moderate CO2 emissions
- No start-stop system
- Higher fuel cost compared to diesel
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Component Specifications
Overview
- Type
- Rear-wheel drive or All-wheel drive (4MATIC)
- Configuration
- Longitudinal engine layout
- Platform
- Mercedes-Benz Vito W639
- Transmission
- 5-speed manual or 5-speed automatic
- Differential
- Open or Limited-slip differential
Dimensions
- Driveshaft Length
- 1500 mm (59.06 in)
- Propeller Shaft Diameter
- 80 mm (3.15 in)
- Differential Ratio
- 3.92:1 to 4.38:1
- Transmission Width
- 580 mm (22.83 in)
- Transmission Length
- 450 mm (17.72 in)
- Transfer Case Length
- 300 mm (11.81 in)
- Axle Track Width
- 1600 mm (62.99 in)
Materials
- Driveshaft
- High-strength steel alloy
- Differential Housing
- Aluminum alloy
- Transmission Case
- Magnesium alloy
- Gears
- Case-hardened steel
- Bearings
- Chromium steel
Features
- Transmission
-
- Synchronized helical gears
- Hydraulic clutch system
- Electronic gear selection
- Shift lock mechanism
- Differential
-
- Torque-sensing limited-slip
- Sealed unit design
- Temperature monitoring
- Lubrication system
- Driveshaft
-
- Balanced assembly
- Universal joints
- Protective coating
- Vibration dampening
- Transfer Case
-
- Electronic control
- Multiple drive modes
- Thermal protection
- Sealed bearings
- Axle
-
- Independent suspension
- Anti-roll bar
- Wheel speed sensors
- Sealed hub assemblies
Safety Features
- Electronic Systems
-
- Electronic Stability Program (ESP)
- Acceleration Skid Control (ASR)
- Brake Assist System (BAS)
- Mechanical Protection
-
- Reinforced driveshaft tunnel
- Impact-resistant differential guard
- Heat shields
- Monitoring
-
- Transmission temperature warning
- Differential oil level sensor
- Wheel speed monitoring
Comfort Features
- Drivability
-
- Smooth gear shifting
- Reduced vibration
- Quiet operation
- Control
-
- Electronic throttle control
- Adaptive shift patterns
- Hill-start assist
- Access
-
- Serviceable components
- Easy fluid checks
- Modular design
Accessories
- Upgrades
-
- Performance differential
- Heavy-duty driveshaft
- Sport transmission
- Protection
-
- Skid plates
- Differential guard
- Transmission pan shield
- Maintenance
-
- Fluid change kits
- Bearing kits
- Seal kits
Maintenance
- interval
- 60,000 miles or 5 years
- Items
-
- Transmission fluid change
- Differential oil replacement
- Driveshaft inspection
- U-joint lubrication
- Bearing inspection
- Seal replacement
- Notes
- Use only Mercedes-approved lubricants and follow torque specifications
Warranty
- Basic
- Years: 4Miles: 50000Coverage: Components against manufacturing defects
- Powertrain
- Years: 6Miles: 100000Coverage: Transmission and drivetrain components
- Corrosion
- Years: 10Miles: UnlimitedCoverage: Rust-through protection
- Extended
- Years: 7Miles: 120000Coverage: Optional extended drivetrain coverage
Production Details
- Manufacturer
- Mercedes-Benz
- Processes
-
- Precision machining
- Computer-balanced assembly
- Pressure testing
- Quality control checks
- Quality Control
- Tolerance: ±0.001 mmTesting: Durability testing, Vibration analysis, Thermal cyclingCertifications: ISO 9001, ISO/TS 16949
- Sustainability
-
- Recycled materials
- Energy-efficient production
- Waste reduction programs
- Metrics
- Production Rate: 500 units/dayDefect Rate: <0.1%Recyclability: 95%
Service Information for drivetrain Service
Maintenance and service requirements specific to drivetrain components
- Inspect drivetrain components
- Check transmission fluid level
- Inspect driveshaft for wear
- Check differential oil level
- Lubricate U-joints
- Inspect seals and gaskets
Perform visual inspection for leaks and damage
- Replace transmission fluid
- Change differential oil
- Inspect and lubricate bearings
- Check propeller shaft alignment
- Test transfer case operation
- Inspect mounting points
Use only Mercedes-Benz approved fluids
- Complete drivetrain overhaul
- Replace all seals and gaskets
- Inspect and replace worn gears
- Check and balance driveshaft
- Test electronic control systems
- Replace transmission filter
Requires specialized tools and equipment
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What drivetrain components are compatible with the 2003-2014 Mercedes VITO?
What drivetrain components are compatible with the 2003-2014 Mercedes VITO?
The 2003-2014 Mercedes VITO is compatible with a range of drivetrain components, including rear-wheel drive (RWD) systems, differentials, driveshafts, and transfer cases. It is essential to ensure that replacement parts match the specific model and engine type, such as the 2.0L, 2.2L, or 3.0L diesel variants. Genuine Mercedes-Benz parts or OEM equivalents are recommended for optimal performance and compatibility.
Q2 What are the maintenance requirements for the VITO's drivetrain?
What are the maintenance requirements for the VITO's drivetrain?
The drivetrain of the 2003-2014 Mercedes VITO requires regular maintenance, including differential oil changes every 50,000 miles, driveshaft inspection for wear or damage, and transfer case fluid replacement every 60,000 miles. Additionally, check for leaks, unusual noises, or vibrations during routine servicing. Adhering to the manufacturer’s maintenance schedule ensures longevity and reliability of the drivetrain components.
Q3 How do I replace the driveshaft on a Mercedes VITO?
How do I replace the driveshaft on a Mercedes VITO?
To replace the driveshaft on a 2003-2014 Mercedes VITO, first secure the vehicle on a lift or jack stands. Remove the heat shields and disconnect the driveshaft from the differential and transmission using appropriate tools. Install the new driveshaft, ensuring proper alignment and torque specifications. Reconnect all components and test for smooth operation. Always refer to the service manual for detailed instructions and safety precautions.
Q4 What should I do if my VITO’s drivetrain is making unusual noises?
What should I do if my VITO’s drivetrain is making unusual noises?
If your 2003-2014 Mercedes VITO’s drivetrain is making unusual noises, start by inspecting the driveshaft, differential, and transfer case for damage or loose components. Check for worn universal joints or insufficient lubrication. If the issue persists, consult a professional mechanic for a thorough diagnosis. Addressing the problem early can prevent further damage and costly repairs.
Q5 How can I optimize the performance of my VITO’s drivetrain?
How can I optimize the performance of my VITO’s drivetrain?
To optimize the performance of your 2003-2014 Mercedes VITO’s drivetrain, ensure regular maintenance, including fluid changes and component inspections. Upgrade to high-quality lubricants and consider aftermarket performance parts like reinforced driveshafts or limited-slip differentials. Properly balance and align the drivetrain components to reduce wear and improve efficiency. Avoid overloading the vehicle to minimize stress on the drivetrain.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mercedes VITO Drivetrain Service Manual
Coming SoonComprehensive guide covering drivetrain maintenance, repair, and replacement procedures for the 2003-2014 Mercedes VITO.
Technical Service Bulletin: Drivetrain Updates
Coming SoonOfficial bulletin addressing common drivetrain issues and recommended updates for the 2003-2014 Mercedes VITO.
Mercedes VITO Drivetrain Parts Catalog
Coming SoonDetailed catalog of genuine and aftermarket drivetrain parts for the 2003-2014 Mercedes VITO, including compatibility information.
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.