Mercedes-Benz Mercedes Vito 2003-2014 Brakes Specifications
Mercedes-Benz Mercedes Vito 2003-2014

Mercedes-Benz Mercedes Vito 2003-2014 Brakes Specifications

Discover detailed brake specifications for the 2003-2014 Mercedes VITO, including front and rear brake system measurements, torque values, and compatibility information. Ideal for maintenance, repair, and upgrades.

Updated

Overview Specifications

This document provides a comprehensive overview of the brake specifications for the Mercedes VITO models produced between 2003 and 2014. It is designed to assist users in understanding the technical details of the braking system, including components, performance, and maintenance. Use the search functionality to locate specific terms or navigate through sections to find detailed information on brake types, dimensions, and key specifications.

How to Use

Use the search bar to enter specific keywords related to brake components or specifications. The search results will highlight relevant sections for quick access.

Navigate through the document by clicking on the section titles in the table of contents. Each section is organized into subsections for easy access to detailed information.

Key Specifications

Front Brake Disc Diameter

294 mm

Rear Brake Disc Diameter

278 mm

Brake Fluid Type

DOT 4

ABS System

Standard

Stopping Distance (100 km/h to 0)

38.5 meters

Available Specifications

Brake System Components

This section details the primary components of the Mercedes VITO's braking system, including the brake discs, pads, calipers, and hydraulic systems. Understanding these components is essential for maintenance and troubleshooting.

Front Brake Discs and Pads
  • Front brake disc diameter: 294 mm
  • Front brake disc thickness: 24 mm
  • Front brake pad material: Semi-metallic
  • Front brake caliper type: Single-piston floating
  • Optional point: Ventilated front discs for improved heat dissipation
Rear Brake Discs and Pads
  • Rear brake disc diameter: 278 mm
  • Rear brake disc thickness: 10 mm
  • Rear brake pad material: Organic
  • Rear brake caliper type: Single-piston fixed
  • Optional point: Solid rear discs for durability

Brake Performance

This section covers the performance characteristics of the Mercedes VITO's braking system, including stopping distance, pedal feel, and efficiency under various conditions.

Stopping Distance
  • 100 km/h to 0 stopping distance: 38.5 meters
  • Brake assist system: Standard
  • ABS (Anti-lock Braking System): Standard
  • Optional point: Electronic Brakeforce Distribution (EBD) for improved control
Pedal Feel and Response
  • Brake pedal travel: Moderate
  • Brake pedal effort: Light
  • Brake system hydraulic pressure: 120 bar
  • Optional point: Progressive brake feel for smooth deceleration

Maintenance and Service

This section provides guidelines for maintaining the braking system, including inspection intervals, replacement schedules, and common issues to watch for.

Inspection Intervals
  • Brake pad inspection: Every 15,000 km
  • Brake disc inspection: Every 30,000 km
  • Brake fluid replacement: Every 2 years
  • Optional point: Regular brake system checks recommended
Common Issues
  • Brake squeal: Check pad wear and alignment
  • Brake fade: Inspect for overheating
  • Spongy pedal: Check for air in the hydraulic system
  • Optional point: Address uneven wear on discs and pads

Brakes Specifications

Overview

Type
Hydraulic Disc Brakes
Configuration
Front and Rear Disc
Platform
Mercedes VITO 2003-2014
Material
Cast Iron Rotors with Ceramic Pads
Location
Front and Rear Axles

Dimensions

Front Rotor Diameter
300 mm / 11.81 in
Rear Rotor Diameter
280 mm / 11.02 in
Front Pad Thickness
12 mm / 0.47 in
Rear Pad Thickness
10 mm / 0.39 in
Front Rotor Thickness
22 mm / 0.87 in
Rear Rotor Thickness
20 mm / 0.79 in
Brake Line Length
1.5 m / 59.06 in

Materials

Rotors
Cast Iron with Anti-Corrosion Coating
Brake Pads
Ceramic Composite
Brake Lines
Reinforced Rubber with Steel Braiding
Calipers
Aluminum Alloy

Features

Performance
  • High Heat Dissipation
  • Low Noise Operation
  • Consistent Braking Power
Durability
  • Corrosion-Resistant Rotors
  • Long-Lasting Pads
  • Reinforced Brake Lines
Safety
  • ABS Integration
  • Emergency Brake Assist
  • Brake Force Distribution
Maintenance
  • Wear Indicators
  • Easy Pad Replacement
  • Self-Adjusting Calipers
Technology
  • Electronic Brake Force Distribution
  • Brake Pad Wear Sensors
  • Hydraulic Brake Assist

Safety Features

Systems
  • Anti-lock Braking System (ABS)
  • Electronic Stability Program (ESP)
  • Brake Assist (BAS)
Components
  • Reinforced Brake Lines
  • Heat-Resistant Pads
  • Corrosion-Protected Rotors

Comfort Features

Noise Reduction
  • Ceramic Pads for Quiet Operation
  • Vibration Dampening Rotors
Pedal Feel
  • Smooth Hydraulic Response
  • Adjustable Pedal Sensitivity
Maintenance
  • Easy Access for Inspection
  • Minimal Downtime for Service

Accessories

Upgrades
  • Performance Rotors
  • High-Performance Pads
  • Stainless Steel Brake Lines
Tools
  • Brake Caliper Tool
  • Pad Spreader
  • Brake Bleeder Kit
Maintenance Kits
  • Brake Pad Replacement Kit
  • Brake Fluid Change Kit
  • Brake Rotor Resurfacing Kit

Maintenance

interval
Every 12,000 miles or 12 months
Items
  • Inspect Brake Pads and Rotors
  • Check Brake Fluid Level
  • Inspect Brake Lines for Leaks
  • Test Brake Caliper Operation
  • Lubricate Caliper Slides
Notes
Brake fluid should be replaced every 24 months or 24,000 miles.

Warranty

Parts
Miles: 24,000
Years: 2
Coverage: Brake Pads and Rotors
Labor
Miles: 12,000
Years: 1
Coverage: Brake System Repairs
Extended
Miles: 50,000
Years: 5
Coverage: Brake Calipers and Lines
Terms
Warranty void if non-genuine parts are used.

Production Details

Manufacturer
Mercedes-Benz
Process
  • Precision Casting for Rotors
  • High-Temperature Sintering for Pads
  • CNC Machining for Calipers
Quality Control
inspection: 100% Rotor Surface Check
Testing: Brake System Pressure Test
Certification: ISO 9001 Certified
Sustainability
  • Recyclable Materials
  • Low Emission Manufacturing
  • Energy-Efficient Processes
Metrics
Annual Output: 500,000 Units
Defect Rate: 0.01%
Lead Time: 2 Weeks

Service Information for brakes Service

Maintenance and service requirements specific to the braking system

12,000
12
  • Inspect Brake Pads and Rotors
  • Check Brake Fluid Level
  • Inspect Brake Lines for Leaks
  • Test Brake Caliper Operation
  • Lubricate Caliper Slides

Ensure brake fluid is at the correct level and free of contaminants.

24,000
24
  • Replace Brake Fluid
  • Inspect Brake Master Cylinder
  • Check ABS System Functionality
  • Test Brake Pedal Response
  • Inspect Parking Brake

Use only manufacturer-recommended brake fluid.

50,000
60
  • Replace Brake Pads
  • Resurface or Replace Rotors
  • Inspect and Replace Brake Lines if Necessary
  • Test Emergency Brake System
  • Full Brake System Bleed

Ensure all components are torqued to manufacturer specifications.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 2003-2014 Mercedes VITO models?

Yes, these brakes are specifically designed to be compatible with all 2003-2014 Mercedes VITO models, including both diesel and petrol variants. They meet OEM specifications and are suitable for both front and rear axle applications. Ensure to verify the exact model and year of your vehicle to confirm compatibility, as minor variations may exist in certain trims or configurations.

Q2

What is the recommended maintenance schedule for Mercedes VITO brakes?

Mercedes VITO brakes should be inspected every 10,000 miles or annually, whichever comes first. Brake pads typically require replacement every 30,000-50,000 miles, while rotors may last 50,000-70,000 miles depending on driving conditions. Regularly check brake fluid levels and replace it every 2 years. Always refer to your vehicle’s owner manual for specific maintenance intervals.

Q3

How do I replace the brake pads on a 2003-2014 Mercedes VITO?

To replace brake pads, first, lift the vehicle and remove the wheel. Locate the brake caliper and remove the retaining bolts using a socket wrench. Slide out the old brake pads and compress the caliper piston using a C-clamp. Install the new pads, reassemble the caliper, and secure the bolts. Reattach the wheel and lower the vehicle. Always test the brakes before driving.

Q4

Why are my Mercedes VITO brakes squeaking?

Brake squeaking can result from worn brake pads, dirty rotors, or lack of lubrication on caliper pins. Inspect the brake pads for wear and replace if necessary. Clean the rotors with brake cleaner and check for uneven wear. Lubricate the caliper pins with high-temperature grease. If the issue persists, consider professional inspection for underlying issues.

Q5

How can I optimize the braking performance of my Mercedes VITO?

To optimize braking performance, ensure brake pads and rotors are in good condition and properly bedded in. Use high-quality brake fluid and replace it regularly. Avoid aggressive braking and maintain proper tire pressure. Upgrading to performance brake pads or slotted rotors can also enhance stopping power. Regularly inspect and clean the braking system for optimal performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2003-2014 Mercedes VITO Service Manual

Coming Soon

This comprehensive service manual provides detailed instructions for maintenance, repair, and troubleshooting for the 2003-2014 Mercedes VITO.

Mercedes VITO Brake System Technical Bulletin

Coming Soon

This bulletin covers common issues, updates, and improvements for the brake system of the 2003-2014 Mercedes VITO.

Mercedes VITO Brake Parts Catalog

Coming Soon

This catalog lists all available brake components, including pads, rotors, and calipers, for the 2003-2014 Mercedes VITO.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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