Mercedes-Benz Mercedes Vito 2003-2014 Brakes Specifications
Discover detailed brake specifications for the 2003-2014 Mercedes VITO, including front and rear brake system measurements, torque values, and compatibility information. Ideal for maintenance, repair, and upgrades.
Overview Specifications
This document provides a comprehensive overview of the brake specifications for the Mercedes VITO models produced between 2003 and 2014. It is designed to assist users in understanding the technical details of the braking system, including components, performance, and maintenance. Use the search functionality to locate specific terms or navigate through sections to find detailed information on brake types, dimensions, and key specifications.
How to Use
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Navigate through the document by clicking on the section titles in the table of contents. Each section is organized into subsections for easy access to detailed information.
Key Specifications
Front Brake Disc Diameter
294 mm
Rear Brake Disc Diameter
278 mm
Brake Fluid Type
DOT 4
ABS System
Standard
Stopping Distance (100 km/h to 0)
38.5 meters
Available Specifications
Brake System Components
This section details the primary components of the Mercedes VITO's braking system, including the brake discs, pads, calipers, and hydraulic systems. Understanding these components is essential for maintenance and troubleshooting.
Brake System Components
This section details the primary components of the Mercedes VITO's braking system, including the brake discs, pads, calipers, and hydraulic systems. Understanding these components is essential for maintenance and troubleshooting.
Front Brake Discs and Pads
- Front brake disc diameter: 294 mm
- Front brake disc thickness: 24 mm
- Front brake pad material: Semi-metallic
- Front brake caliper type: Single-piston floating
- Optional point: Ventilated front discs for improved heat dissipation
Rear Brake Discs and Pads
- Rear brake disc diameter: 278 mm
- Rear brake disc thickness: 10 mm
- Rear brake pad material: Organic
- Rear brake caliper type: Single-piston fixed
- Optional point: Solid rear discs for durability
Brake Performance
This section covers the performance characteristics of the Mercedes VITO's braking system, including stopping distance, pedal feel, and efficiency under various conditions.
Brake Performance
This section covers the performance characteristics of the Mercedes VITO's braking system, including stopping distance, pedal feel, and efficiency under various conditions.
Stopping Distance
- 100 km/h to 0 stopping distance: 38.5 meters
- Brake assist system: Standard
- ABS (Anti-lock Braking System): Standard
- Optional point: Electronic Brakeforce Distribution (EBD) for improved control
Pedal Feel and Response
- Brake pedal travel: Moderate
- Brake pedal effort: Light
- Brake system hydraulic pressure: 120 bar
- Optional point: Progressive brake feel for smooth deceleration
Maintenance and Service
This section provides guidelines for maintaining the braking system, including inspection intervals, replacement schedules, and common issues to watch for.
Maintenance and Service
This section provides guidelines for maintaining the braking system, including inspection intervals, replacement schedules, and common issues to watch for.
Inspection Intervals
- Brake pad inspection: Every 15,000 km
- Brake disc inspection: Every 30,000 km
- Brake fluid replacement: Every 2 years
- Optional point: Regular brake system checks recommended
Common Issues
- Brake squeal: Check pad wear and alignment
- Brake fade: Inspect for overheating
- Spongy pedal: Check for air in the hydraulic system
- Optional point: Address uneven wear on discs and pads
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Brakes Specifications
Overview
- Type
- Hydraulic Disc Brakes
- Configuration
- Front and Rear Disc
- Platform
- Mercedes VITO 2003-2014
- Material
- Cast Iron Rotors with Ceramic Pads
- Location
- Front and Rear Axles
Dimensions
- Front Rotor Diameter
- 300 mm / 11.81 in
- Rear Rotor Diameter
- 280 mm / 11.02 in
- Front Pad Thickness
- 12 mm / 0.47 in
- Rear Pad Thickness
- 10 mm / 0.39 in
- Front Rotor Thickness
- 22 mm / 0.87 in
- Rear Rotor Thickness
- 20 mm / 0.79 in
- Brake Line Length
- 1.5 m / 59.06 in
Materials
- Rotors
- Cast Iron with Anti-Corrosion Coating
- Brake Pads
- Ceramic Composite
- Brake Lines
- Reinforced Rubber with Steel Braiding
- Calipers
- Aluminum Alloy
Features
- Performance
-
- High Heat Dissipation
- Low Noise Operation
- Consistent Braking Power
- Durability
-
- Corrosion-Resistant Rotors
- Long-Lasting Pads
- Reinforced Brake Lines
- Safety
-
- ABS Integration
- Emergency Brake Assist
- Brake Force Distribution
- Maintenance
-
- Wear Indicators
- Easy Pad Replacement
- Self-Adjusting Calipers
- Technology
-
- Electronic Brake Force Distribution
- Brake Pad Wear Sensors
- Hydraulic Brake Assist
Safety Features
- Systems
-
- Anti-lock Braking System (ABS)
- Electronic Stability Program (ESP)
- Brake Assist (BAS)
- Components
-
- Reinforced Brake Lines
- Heat-Resistant Pads
- Corrosion-Protected Rotors
Comfort Features
- Noise Reduction
-
- Ceramic Pads for Quiet Operation
- Vibration Dampening Rotors
- Pedal Feel
-
- Smooth Hydraulic Response
- Adjustable Pedal Sensitivity
- Maintenance
-
- Easy Access for Inspection
- Minimal Downtime for Service
Accessories
- Upgrades
-
- Performance Rotors
- High-Performance Pads
- Stainless Steel Brake Lines
- Tools
-
- Brake Caliper Tool
- Pad Spreader
- Brake Bleeder Kit
- Maintenance Kits
-
- Brake Pad Replacement Kit
- Brake Fluid Change Kit
- Brake Rotor Resurfacing Kit
Maintenance
- interval
- Every 12,000 miles or 12 months
- Items
-
- Inspect Brake Pads and Rotors
- Check Brake Fluid Level
- Inspect Brake Lines for Leaks
- Test Brake Caliper Operation
- Lubricate Caliper Slides
- Notes
- Brake fluid should be replaced every 24 months or 24,000 miles.
Warranty
- Parts
- Miles: 24,000Years: 2Coverage: Brake Pads and Rotors
- Labor
- Miles: 12,000Years: 1Coverage: Brake System Repairs
- Extended
- Miles: 50,000Years: 5Coverage: Brake Calipers and Lines
- Terms
- Warranty void if non-genuine parts are used.
Production Details
- Manufacturer
- Mercedes-Benz
- Process
-
- Precision Casting for Rotors
- High-Temperature Sintering for Pads
- CNC Machining for Calipers
- Quality Control
- inspection: 100% Rotor Surface CheckTesting: Brake System Pressure TestCertification: ISO 9001 Certified
- Sustainability
-
- Recyclable Materials
- Low Emission Manufacturing
- Energy-Efficient Processes
- Metrics
- Annual Output: 500,000 UnitsDefect Rate: 0.01%Lead Time: 2 Weeks
Service Information for brakes Service
Maintenance and service requirements specific to the braking system
- Inspect Brake Pads and Rotors
- Check Brake Fluid Level
- Inspect Brake Lines for Leaks
- Test Brake Caliper Operation
- Lubricate Caliper Slides
Ensure brake fluid is at the correct level and free of contaminants.
- Replace Brake Fluid
- Inspect Brake Master Cylinder
- Check ABS System Functionality
- Test Brake Pedal Response
- Inspect Parking Brake
Use only manufacturer-recommended brake fluid.
- Replace Brake Pads
- Resurface or Replace Rotors
- Inspect and Replace Brake Lines if Necessary
- Test Emergency Brake System
- Full Brake System Bleed
Ensure all components are torqued to manufacturer specifications.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 2003-2014 Mercedes VITO models?
Are these brakes compatible with all 2003-2014 Mercedes VITO models?
Yes, these brakes are specifically designed to be compatible with all 2003-2014 Mercedes VITO models, including both diesel and petrol variants. They meet OEM specifications and are suitable for both front and rear axle applications. Ensure to verify the exact model and year of your vehicle to confirm compatibility, as minor variations may exist in certain trims or configurations.
Q2 What is the recommended maintenance schedule for Mercedes VITO brakes?
What is the recommended maintenance schedule for Mercedes VITO brakes?
Mercedes VITO brakes should be inspected every 10,000 miles or annually, whichever comes first. Brake pads typically require replacement every 30,000-50,000 miles, while rotors may last 50,000-70,000 miles depending on driving conditions. Regularly check brake fluid levels and replace it every 2 years. Always refer to your vehicle’s owner manual for specific maintenance intervals.
Q3 How do I replace the brake pads on a 2003-2014 Mercedes VITO?
How do I replace the brake pads on a 2003-2014 Mercedes VITO?
To replace brake pads, first, lift the vehicle and remove the wheel. Locate the brake caliper and remove the retaining bolts using a socket wrench. Slide out the old brake pads and compress the caliper piston using a C-clamp. Install the new pads, reassemble the caliper, and secure the bolts. Reattach the wheel and lower the vehicle. Always test the brakes before driving.
Q4 Why are my Mercedes VITO brakes squeaking?
Why are my Mercedes VITO brakes squeaking?
Brake squeaking can result from worn brake pads, dirty rotors, or lack of lubrication on caliper pins. Inspect the brake pads for wear and replace if necessary. Clean the rotors with brake cleaner and check for uneven wear. Lubricate the caliper pins with high-temperature grease. If the issue persists, consider professional inspection for underlying issues.
Q5 How can I optimize the braking performance of my Mercedes VITO?
How can I optimize the braking performance of my Mercedes VITO?
To optimize braking performance, ensure brake pads and rotors are in good condition and properly bedded in. Use high-quality brake fluid and replace it regularly. Avoid aggressive braking and maintain proper tire pressure. Upgrading to performance brake pads or slotted rotors can also enhance stopping power. Regularly inspect and clean the braking system for optimal performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
2003-2014 Mercedes VITO Service Manual
Coming SoonThis comprehensive service manual provides detailed instructions for maintenance, repair, and troubleshooting for the 2003-2014 Mercedes VITO.
Mercedes VITO Brake System Technical Bulletin
Coming SoonThis bulletin covers common issues, updates, and improvements for the brake system of the 2003-2014 Mercedes VITO.
Mercedes VITO Brake Parts Catalog
Coming SoonThis catalog lists all available brake components, including pads, rotors, and calipers, for the 2003-2014 Mercedes VITO.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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