Mercedes-Benz Mercedes Vito 2003-2014 Body Specifications
Mercedes-Benz Mercedes Vito 2003-2014

Mercedes-Benz Mercedes Vito 2003-2014 Body Specifications

Explore the detailed body specifications for the 2003-2014 Mercedes VITO. This guide covers dimensions, weight, materials, and structural design, essential for maintenance, repairs, and upgrades. A must-read for VITO owners and technicians.

Updated

Overview Specifications

This document provides a detailed overview of the body specifications for the Mercedes VITO models produced between 2003 and 2014. It is designed to help users understand the key features, dimensions, and technical details of the vehicle's body. Use the search functionality to find specific terms or navigate through the sections to explore different aspects of the body specifications.

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Key Specifications

Length

4895 mm

Width

1901 mm

Height

1880 mm

Wheelbase

3200 mm

Cargo Capacity

1100-1300 liters

Available Specifications

Exterior Dimensions

This section covers the external measurements of the Mercedes VITO, including length, width, height, and wheelbase. These dimensions are crucial for understanding the vehicle's overall size and space utilization.

Overall Length
  • 2003-2006 models: 4748 mm
  • 2006-2014 models: 4895 mm
  • Includes bumper-to-bumper measurement
  • Varies slightly depending on trim level
Overall Width
  • Standard width: 1901 mm
  • Includes mirrors: 2172 mm
  • Consistent across all models
  • Designed for urban maneuverability

Interior Space

This section details the interior dimensions and cargo capacity of the Mercedes VITO. It includes information on seating arrangements, headroom, legroom, and available storage options.

Cargo Capacity
  • Base model: 1100 liters
  • Extended model: 1300 liters
  • Foldable rear seats for extra space
  • Maximum load capacity: 1000 kg
Seating Arrangement
  • Standard 5-seater configuration
  • Optional 6 or 7-seater versions
  • Adjustable rear seats
  • Ergonomic design for comfort

Body Construction

This section explains the materials and construction techniques used in the Mercedes VITO's body. It highlights the vehicle's durability, safety features, and design elements.

Materials
  • High-strength steel frame
  • Aluminum components for weight reduction
  • Corrosion-resistant coating
  • Impact-resistant bumpers
Safety Features
  • Reinforced passenger cell
  • Front and side airbags
  • ABS and ESP as standard
  • Crash-optimized body structure

Component Specifications

Overview

Type
Light Commercial Vehicle
Configuration
Panel Van, Crew Van, Shuttle
Platform
Vito W447 (2003-2014)
Material
High-strength steel and aluminum
Location
Body manufactured in Germany

Dimensions

Length
4870 mm (191.7 in)
Width
1901 mm (74.8 in)
Height
1875 mm (73.8 in)
Wheelbase
3200 mm (126 in)
Ground Clearance
140 mm (5.5 in)
Cargo Volume
5.0 - 6.6 m³ (176.6 - 233.1 cu ft)
Curb Weight
1850 - 2200 kg (4079 - 4850 lbs)

Materials

Frame
High-strength steel
Body Panels
Galvanized steel and aluminum
Roof
Steel with anti-corrosion coating
Doors
Steel with impact-resistant design
Windows
Laminated safety glass

Features

Exterior
  • Sliding side doors
  • Rear barn doors or tailgate
  • Roof rails
  • Integrated fog lights
interior
  • Adjustable seating configurations
  • Cargo area lighting
  • Multiple storage compartments
  • Durable flooring
Loading
  • Wide rear opening
  • Load-securing points
  • Optional loading ramp
  • Low loading floor
Aerodynamics
  • Streamlined body design
  • Reduced drag coefficient
  • Integrated spoiler
  • Underbody covers
Customization
  • Multiple paint options
  • Interior trim packages
  • Wheel options
  • Accessory packages

Safety Features

Structural
  • Reinforced safety cell
  • Crash-absorbing zones
  • Roll-over protection
Driver
  • ABS with EBD
  • Electronic Stability Program (ESP)
  • Hill start assist
Passenger
  • Airbags
  • Three-point seatbelts
  • Child seat anchors

Comfort Features

Climate
  • Manual or automatic air conditioning
  • Rear ventilation
  • Heated mirrors
Seating
  • Ergonomic seats
  • Adjustable headrests
  • Optional seat heating
Noise
  • Soundproofing materials
  • Acoustic windshield
  • Low road noise
Visibility
  • Large side mirrors
  • Rearview camera (optional)
  • Rain-sensing wipers

Accessories

Exterior
  • Roof racks
  • Side steps
  • Rear spoiler
interior
  • Cargo nets
  • Partition grille
  • Load liners
Technology
  • Navigation system
  • Bluetooth integration
  • Parking sensors

Maintenance

Service interval
Every 15,000 miles or 12 months
Items
  • Body inspection for corrosion
  • Door hinge lubrication
  • Window regulator check
  • Seal replacement if needed
  • Paint touch-up
Notes
Regular cleaning and waxing recommended to maintain appearance and prevent rust.

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Body structure and paint
Corrosion
Miles: Unlimited
Years: 12
Coverage: Perforation due to rust
Parts
Miles: 100,000
Years: 5
Coverage: Manufacturer defects
Roadside
Miles: Unlimited
Years: 3
Coverage: 24/7 assistance

Production Details

Manufacturer
Mercedes-Benz
Manufacturing Process
  • Robotic welding
  • E-coating for corrosion protection
  • Precision assembly
Quality Control
inspection: 100% body structure testing
Testing: Climate and corrosion testing
Certification: ISO 9001
Sustainability
  • Recyclable materials
  • Energy-efficient production
  • Low-emission painting
Production Metrics
Annual Output: 50,000 units
Lead Time: 5 weeks
Defect Rate: Less than 0.5%

Service Information for body Service

Maintenance and service requirements specific to the body

15,000
12
  • Inspect body for damage or corrosion
  • Lubricate door hinges and locks
  • Check window seals and regulators
  • Clean and wax exterior surfaces
  • Inspect and tighten roof rails

Use only approved cleaning products to avoid damaging the paint.

30,000
24
  • Inspect and replace door seals if necessary
  • Check alignment of sliding doors
  • Inspect cargo area flooring
  • Test all latches and locks
  • Inspect and clean drainage channels

Ensure proper alignment of doors to prevent wear and tear.

60,000
48
  • Full body corrosion inspection
  • Replace worn or damaged seals
  • Check and repair paint chips
  • Inspect and tighten all body panels
  • Test and lubricate sliding mechanisms

Address any corrosion issues immediately to prevent further damage.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications and compatibility details for the 2003-2014 Mercedes VITO?

The 2003-2014 Mercedes VITO is available in various engine configurations, including diesel and petrol options. Engine capacities range from 1.6L to 3.0L, with power outputs between 88 to 204 horsepower. It supports both manual and automatic transmissions. The VITO is compatible with a wide range of accessories and parts, including roof racks, tow bars, and upgraded infotainment systems. Always verify part numbers and compatibility with your specific model year and variant using the VIN or manufacturer's catalog.

Q2

What are the maintenance requirements for the 2003-2014 Mercedes VITO?

The Mercedes VITO requires regular maintenance to ensure optimal performance. Oil and filter changes are recommended every 10,000 miles or annually. Inspect and replace brake pads and discs every 20,000 to 30,000 miles. The timing belt should be replaced every 60,000 to 90,000 miles, depending on the engine type. Regularly check the coolant, transmission fluid, and tire pressure. Adhering to the manufacturer's service schedule is crucial for longevity and warranty compliance.

Q3

How do I install or replace parts on the 2003-2014 Mercedes VITO?

To install or replace parts on the Mercedes VITO, first, identify the correct part using the VIN or parts catalog. For basic replacements like headlights or wipers, follow the vehicle’s manual. For complex tasks like replacing the timing belt or alternator, use specialized tools and refer to the service manual. Always disconnect the battery before working on electrical components. If unsure, consult a certified mechanic or use a step-by-step guide specific to the VITO model.

Q4

What are common troubleshooting steps for the 2003-2014 Mercedes VITO?

Common issues with the Mercedes VITO include engine misfires, electrical faults, and transmission problems. For engine misfires, check spark plugs, fuel injectors, and the ignition system. Electrical faults often stem from faulty fuses or wiring; inspect and replace as needed. Transmission issues may require fluid checks or professional diagnostics. Use an OBD-II scanner to identify error codes and refer to the service manual for specific repair procedures. Regular maintenance can prevent many of these issues.

Q5

How can I optimize the performance of my 2003-2014 Mercedes VITO?

To optimize performance, ensure regular maintenance, including oil changes, air filter replacements, and tire rotations. Use high-quality fuel and lubricants recommended by Mercedes-Benz. Consider upgrading to performance parts like high-flow air filters or exhaust systems. Regularly check and adjust tire pressure for better fuel efficiency. For enhanced handling, inspect and replace worn suspension components. Avoid overloading the vehicle and drive smoothly to reduce wear and tear.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes VITO 2003-2014 Service Manual

Coming Soon

Comprehensive guide covering all maintenance and repair procedures for the VITO, including detailed diagrams and step-by-step instructions.

Mercedes VITO Technical Service Bulletin 2012

Coming Soon

This bulletin addresses common issues and updates for the 2012 VITO model, including software updates and recall information.

Mercedes VITO Parts and Accessories Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts for the 2003-2014 VITO, including compatibility information and part numbers.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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