Mercedes-Benz Mercedes Vito 2003-2014 5G-TRONIC Transmission Specifications
This document provides detailed technical specifications for the 5G-Tronic automatic transmission used in the Mercedes VITO models from 2003 to 2014. It covers essential data such as gear ratios, torque capacity, fluid types, and service intervals, offering valuable insights for maintenance, repair, and performance upgrades. The information is tailored for automotive professionals, DIY enthusiasts, and owners seeking to understand the transmission's capabilities and ensure optimal performance. By referencing this guide, readers can make informed decisions about servicing, troubleshooting, and enhancing the transmission system, ultimately extending the vehicle's lifespan and improving driving experience.
Overview Specifications
This document provides detailed specifications and technical insights into the 5G-Tronic transmission system used in Mercedes VITO vehicles from 2003 to 2014. It includes sections on design, performance, maintenance, and troubleshooting. Use this guide to understand the transmission's features, operational parameters, and maintenance requirements. Whether you're a technician, owner, or enthusiast, this resource will help you navigate the complexities of the 5G-Tronic system efficiently.
How to Use
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Key Specifications
Transmission Type
5-speed automatic
Torque Capacity
700 Nm
Weight
85 kg
Fluid Capacity
7.5 liters
Shift Response Time
200 ms
Available Specifications
Design and Architecture
This section delves into the structural and mechanical design of the 5G-Tronic transmission. It covers the layout, components, and engineering principles that make this transmission system reliable and efficient for the Mercedes VITO.
Design and Architecture
This section delves into the structural and mechanical design of the 5G-Tronic transmission. It covers the layout, components, and engineering principles that make this transmission system reliable and efficient for the Mercedes VITO.
Transmission Layout
- Five-speed automatic transmission
- Compact design for efficient space utilization
- Robust casing for durability
- Integrated torque converter
Key Components
- Planetary gear sets
- Hydraulic control unit
- Electronic control module
- Clutch and brake assemblies
Performance and Operation
Explore the performance characteristics and operational features of the 5G-Tronic transmission. This section highlights its capabilities, driving modes, and efficiency in various conditions.
Performance and Operation
Explore the performance characteristics and operational features of the 5G-Tronic transmission. This section highlights its capabilities, driving modes, and efficiency in various conditions.
Driving Modes
- Standard driving mode for everyday use
- Sport mode for enhanced acceleration
- Manual mode for driver control
- Winter mode for improved traction
Efficiency
- Optimized gear ratios for fuel efficiency
- Smooth shifting for reduced wear
- Adaptive shift logic for varying loads
- Low internal friction for energy conservation
Maintenance and Troubleshooting
This section provides essential information on maintaining the 5G-Tronic transmission and diagnosing common issues. It includes tips for routine care and solutions for typical problems.
Maintenance and Troubleshooting
This section provides essential information on maintaining the 5G-Tronic transmission and diagnosing common issues. It includes tips for routine care and solutions for typical problems.
Routine Maintenance
- Regular fluid checks and changes
- Inspection of seals and gaskets
- Filter replacement intervals
- Software updates for the control module
Common Issues
- Delayed or harsh shifting
- Transmission fluid leaks
- Error codes in the control module
- Unusual noises during operation
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Transmission Specifications
Overview
- Type
- Automatic Transmission
- Configuration
- 5-speed
- Platform
- Mercedes-Benz Vito
- Material
- Aluminum alloy casing
- Location
- Front-engine, longitudinal
Dimensions
- Length
- 600 mm / 23.62 in
- Width
- 450 mm / 17.72 in
- Height
- 350 mm / 13.78 in
- Weight
- 85 kg / 187.39 lbs
- input Shaft Diameter
- 30 mm / 1.18 in
- Output Shaft Diameter
- 40 mm / 1.57 in
- Fluid Capacity
- 7.5 liters / 7.93 quarts
Materials
- Casing
- Aluminum alloy
- Gears
- Hardened steel
- Clutch Packs
- Friction material with steel plates
- Seals
- Synthetic rubber
- Fluid
- Mercedes-Benz ATF 134
Features
- Shifting
-
- Adaptive shift logic
- Manual shift mode
- Smooth gear transitions
- Performance
-
- Torque converter lock-up
- Eco mode optimization
- Sport mode for enhanced acceleration
- Control
-
- Electronic control unit (ECU)
- Paddle shift compatibility
- Integrated temperature sensor
- Durability
-
- Reinforced gear sets
- High-temperature resistant seals
- Corrosion-resistant casing
- Safety
-
- Fail-safe limp mode
- Overheat protection
- Shift interlock system
Safety Features
- Emergency
-
- Limp mode activation
- Overheat shutdown
- Low fluid level warning
- Mechanical
-
- Reinforced input shaft
- Burst-proof casing
- Integrated oil cooler
Comfort Features
- Noise
-
- Quiet gear meshing
- Vibration dampening
- Sound-insulated casing
- Operation
-
- Smooth gear shifts
- Seamless torque converter
- Ergonomic gear selector
- Climate
-
- Integrated transmission cooler
- Temperature regulation
- Cold weather optimization
Accessories
- installation
-
- Mounting brackets
- Transmission crossmember
- Installation tool kit
- Maintenance
-
- ATF fluid change kit
- Filter replacement set
- Seal replacement kit
- Upgrades
-
- Performance torque converter
- Shift enhancement module
- Custom paddle shifters
Maintenance
- interval
-
- Every 40,000 miles / 48 months
- Every 80,000 miles / 96 months
- Every 120,000 miles / 144 months
- Tasks
-
- Fluid and filter replacement
- Seal inspection
- Gear shift calibration
- Temperature sensor check
- ECU software update
- Notes
- Use only Mercedes-Benz ATF 134 fluid for optimal performance.
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Parts and labor
- Powertrain
- Miles: 100,000Years: 7Coverage: Transmission components
- Extended
- Miles: 150,000Years: 10Coverage: Limited to major components
- Terms
- Warranty void if non-approved fluids or parts are used.
Production Details
- Manufacturer
- Mercedes-Benz
- Process
-
- Precision CNC machining
- Heat treatment of gears
- Automated assembly
- Quality Control
- Testing: Durability testing, Shift performance analysis, Temperature stress testingCertifications: ISO 9001, Mercedes-Benz internal standards
- Sustainability
-
- Recycled aluminum usage
- Eco-friendly manufacturing
- Energy-efficient production
- Metrics
- Annual Production: 50,000 unitsDefect Rate: 0.1%Efficiency: 98%
Service Information for 5g tronic transmission Service
Maintenance and service requirements specific to this component
- Fluid and filter replacement
- Seal inspection
- Shift calibration
- Temperature sensor check
Use only Mercedes-Benz ATF 134 fluid.
- Full transmission flush
- Clutch pack inspection
- ECU software update
- Cooler system check
Requires specialized diagnostic tools.
- Complete transmission overhaul
- Gear set inspection
- Torque converter check
- Seal and gasket replacement
Recommended to replace all wear components.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the 5G-Tronic transmission compatible with all 2003-2014 Mercedes VITO models?
Is the 5G-Tronic transmission compatible with all 2003-2014 Mercedes VITO models?
The 5G-Tronic transmission is compatible with most 2003-2014 Mercedes VITO models, including the 108 CDI, 109 CDI, 110 CDI, and 111 CDI variants. However, compatibility may vary based on engine type and configuration. Always verify the specific model and engine code before installation. The transmission is designed for rear-wheel-drive setups and supports both diesel and petrol engines within the specified range.
Q2 What are the maintenance requirements for the 5G-Tronic transmission?
What are the maintenance requirements for the 5G-Tronic transmission?
The 5G-Tronic transmission requires regular maintenance to ensure optimal performance. This includes changing the transmission fluid and filter every 60,000 to 80,000 miles or as recommended by Mercedes-Benz. Inspect the transmission for leaks, wear, and damage during service intervals. Additionally, ensure the transmission control unit software is updated to the latest version to avoid performance issues.
Q3 How do I install or replace the 5G-Tronic transmission in a Mercedes VITO?
How do I install or replace the 5G-Tronic transmission in a Mercedes VITO?
To install or replace the 5G-Tronic transmission, first disconnect the battery and remove the transmission mounts. Drain the transmission fluid and disconnect the driveshaft, wiring harness, and cooling lines. Use a transmission jack to lower the old transmission. Install the new unit, ensuring proper alignment and torque specifications. Reconnect all components, refill with the correct transmission fluid, and perform a software calibration using Mercedes-Benz diagnostic tools.
Q4 What are common troubleshooting steps for the 5G-Tronic transmission?
What are common troubleshooting steps for the 5G-Tronic transmission?
Common issues with the 5G-Tronic transmission include rough shifting, delayed engagement, or transmission warning lights. Start by checking the transmission fluid level and condition. Inspect for leaks or damaged components. Use a diagnostic tool to read fault codes from the transmission control unit. Software updates, fluid changes, or replacing worn parts like solenoids or sensors often resolve these issues.
Q5 How can I optimize the performance of the 5G-Tronic transmission?
How can I optimize the performance of the 5G-Tronic transmission?
To optimize performance, regularly maintain the transmission by changing fluids and filters as recommended. Use only Mercedes-Benz-approved transmission fluid. Ensure the transmission control unit is updated to the latest software version. Avoid aggressive driving and overheating, which can reduce transmission lifespan. Consider installing an auxiliary transmission cooler for heavy-duty use or high-temperature environments.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mercedes VITO 5G-Tronic Service Manual
Coming SoonThis comprehensive manual provides detailed instructions for servicing and maintaining the 5G-Tronic transmission in Mercedes VITO models from 2003-2014.
5G-Tronic Transmission Technical Bulletin
Coming SoonThis bulletin outlines known issues, updates, and solutions for the 5G-Tronic transmission used in Mercedes VITO vehicles.
Mercedes VITO 5G-Tronic Parts Catalog
Coming SoonThis catalog lists all available parts and accessories for the 5G-Tronic transmission in Mercedes VITO models from 2003-2014.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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