Mercedes-Benz Mercedes Vito 1996-2003 Brakes Specifications
Explore the detailed brake specifications for the 1996-2003 Mercedes VITO. This guide covers brake disc dimensions, pad types, caliper specs, and fluid recommendations, essential for maintenance, repair, and upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 1996-2003 Mercedes VITO. It is designed to assist users in understanding the brake components, maintenance requirements, and performance characteristics. Use this guide to locate specific brake-related details, navigate through sections, and access quick-reference specifications for efficient troubleshooting and servicing.
How to Use
Use the search functionality to find specific terms or components related to the braking system. Enter keywords such as 'brake pads,' 'rotors,' or 'calipers' to quickly locate relevant information.
Navigate through the document by scrolling through the sections or using the table of contents. Each section is organized by major topics, with subsections providing detailed technical points for easy reference.
Key Specifications
Front Brake Rotor Diameter
280 mm
Rear Brake Rotor Diameter
278 mm
Brake Pad Thickness (New)
10-12 mm
Brake Fluid Replacement Interval
2 years or 30,000 miles
Stopping Distance (60-0 mph)
130-140 feet
Available Specifications
Brake System Components
This section covers the primary components of the Mercedes VITO's braking system, including the brake pads, rotors, calipers, and hydraulic system. Learn about their functions, materials, and maintenance requirements to ensure optimal performance and safety.
Brake System Components
This section covers the primary components of the Mercedes VITO's braking system, including the brake pads, rotors, calipers, and hydraulic system. Learn about their functions, materials, and maintenance requirements to ensure optimal performance and safety.
Brake Pads
- Material: Semi-metallic or ceramic compounds
- Thickness: 10-12 mm (new), 2 mm minimum (wear limit)
- Replacement Interval: Every 30,000-50,000 miles
- Compatibility: Specific to VITO models 1996-2003
Brake Rotors
- Type: Ventilated front, solid rear
- Diameter: 280 mm (front), 278 mm (rear)
- Thickness: 22 mm (front), 10 mm (rear)
- Replacement Interval: Inspect every 50,000 miles
Brake Calipers
- Type: Single-piston floating calipers
- Material: Aluminum alloy
- Function: Applies pressure to brake pads
- Maintenance: Lubricate slide pins annually
Brake System Performance
This section provides insights into the braking performance of the Mercedes VITO, including stopping distances, pedal feel, and system responsiveness. Understand how the system operates under different conditions and how to maintain its efficiency.
Brake System Performance
This section provides insights into the braking performance of the Mercedes VITO, including stopping distances, pedal feel, and system responsiveness. Understand how the system operates under different conditions and how to maintain its efficiency.
Stopping Distance
- 60-0 mph: 130-140 feet (dry conditions)
- 60-0 mph: 160-170 feet (wet conditions)
- Influencing Factors: Tire condition, road surface
- Improvement Tips: Regular brake inspections
Pedal Feel and Responsiveness
- Pedal Travel: Moderate, with firm feedback
- ABS Functionality: Standard on all models
- Brake Assist: Optional on higher trims
- Maintenance: Check brake fluid levels monthly
Maintenance and Troubleshooting
This section outlines essential maintenance practices and common troubleshooting tips for the Mercedes VITO's braking system. Learn how to identify issues, perform routine checks, and extend the lifespan of brake components.
Maintenance and Troubleshooting
This section outlines essential maintenance practices and common troubleshooting tips for the Mercedes VITO's braking system. Learn how to identify issues, perform routine checks, and extend the lifespan of brake components.
Routine Maintenance
- Inspect brake pads and rotors every 10,000 miles
- Replace brake fluid every 2 years or 30,000 miles
- Check brake lines for leaks or damage
- Lubricate caliper slide pins annually
Common Issues
- Squeaking or grinding noises: Worn brake pads
- Vibration during braking: Warped rotors
- Soft brake pedal: Air in brake lines
- ABS warning light: Faulty sensor or module
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Brakes Specifications
Overview
- Type
- Hydraulic Disc (Front), Drum (Rear)
- Configuration
- Dual-circuit, diagonally split
- Platform
- Mercedes-Benz Vito (W638)
- Material
- Cast Iron Discs, Steel Drums
- Location
- Front and Rear Axles
Dimensions
- Front Disc Diameter
- 280 mm / 11.02 in
- Front Disc Thickness
- 22 mm / 0.87 in
- Rear Drum Diameter
- 254 mm / 10 in
- Rear Drum Width
- 40 mm / 1.57 in
- Pad Thickness
- 12 mm / 0.47 in
- Shoe Thickness
- 5 mm / 0.2 in
- Master Cylinder Diameter
- 22.2 mm / 0.87 in
Materials
- Discs
- Cast Iron with Anti-Corrosion Coating
- Drums
- High-Strength Steel
- Pads
- Ceramic Composite
- Shoes
- Organic Friction Material
- Calipers
- Aluminum Alloy
Features
- Performance
-
- Enhanced Heat Dissipation
- Anti-Lock Braking System (ABS)
- Progressive Brake Force Distribution
- Durability
-
- Corrosion-Resistant Discs
- High-Temperature Tolerant Pads
- Long-Lasting Drum Linings
- Maintenance
-
- Wear Indicator Sensors
- Easy Pad Replacement
- Adjustable Drum Brakes
- Safety
-
- Dual-Circuit Brake System
- Automatic Slack Adjusters
- Emergency Brake Assist
- Comfort
-
- Low Noise Operation
- Smooth Brake Engagement
- Reduced Vibration
Safety Features
- Primary Safety
-
- ABS with Electronic Brake Force Distribution
- Brake Assist System
- Secondary Safety
-
- Parking Brake with Mechanical Lock
- Dual-Circuit Redundancy
- Emergency Features
-
- High Deceleration Capability
- Short Stopping Distance
Comfort Features
- Noise Reduction
-
- Vibration Dampening Pads
- Silent Drum Linings
- Smoothness
-
- Gradual Brake Engagement
- Consistent Pedal Feel
- Ergonomics
-
- Adjustable Brake Pedal
- Light Pedal Effort
- Temperature Control
-
- Heat-Resistant Materials
- Efficient Cooling Design
Accessories
- Replacement Parts
-
- Brake Pads
- Brake Shoes
- Disc Rotors
- Drum Brakes
- Tools
-
- Brake Caliper Tool
- Drum Brake Spring Kit
- Brake Bleeder Kit
- Upgrades
-
- Performance Brake Pads
- Drilled and Slotted Discs
- Braided Stainless Steel Lines
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect Brake Pads and Shoes
- Check Brake Fluid Level
- Measure Disc and Drum Thickness
- Inspect Brake Lines for Leaks
- Test Parking Brake Functionality
- Notes
- Replace brake fluid every 2 years or as per manufacturer recommendations.
Warranty
- Parts Warranty
- Miles: 36,000Years: 3Coverage: Replacement of defective parts
- Labor Warranty
- Miles: 12,000Years: 1Coverage: Free labor for repairs
- Extended Warranty
- Miles: 100,000Years: 5Coverage: Extended coverage for brake components
- Terms
- Warranty void if non-genuine parts are used or improper maintenance is performed.
Production Details
- Manufacturer
- Mercedes-Benz AG
- Manufacturing Process
-
- Casting of Discs and Drums
- Precision Machining
- Heat Treatment
- Surface Coating
- Quality Control
- Testing: Dimensional Accuracy, Material Hardness, Heat ResistanceCertifications: ISO 9001, ISO/TS 16949
- Sustainability Practices
-
- Recyclable Materials
- Low-Emission Manufacturing
- Energy-Efficient Processes
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.1%
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect Brake Pads and Shoes
- Check Brake Fluid Level
- Measure Disc and Drum Thickness
- Inspect Brake Lines for Leaks
Ensure all inspections are performed by a certified technician.
- Replace Brake Pads and Shoes
- Bleed Brake System
- Inspect Calipers and Wheel Cylinders
- Test ABS Functionality
Use only genuine parts for replacements.
- Replace Discs and Drums
- Flush Brake Fluid
- Inspect Master Cylinder
- Perform Full Brake System Test
Major service requires specialized tools and equipment.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are the brakes compatible with all Mercedes VITO models from 1996-2003?
Are the brakes compatible with all Mercedes VITO models from 1996-2003?
The brakes are designed to be compatible with all Mercedes VITO models manufactured between 1996 and 2003, including both diesel and petrol variants. However, it is essential to verify the specific model and engine type before installation, as slight variations may exist. Always cross-check part numbers with the manufacturer's catalog to ensure proper fitment and performance.
Q2 What is the recommended maintenance schedule for Mercedes VITO brakes?
What is the recommended maintenance schedule for Mercedes VITO brakes?
For optimal performance, inspect the brake pads and rotors every 10,000 miles or annually, whichever comes first. Replace brake pads when they reach a thickness of 3mm or less. Rotors should be checked for wear, warping, or scoring and replaced if necessary. Additionally, brake fluid should be flushed and replaced every two years or 30,000 miles to maintain braking efficiency and safety.
Q3 How do I replace the brake pads on a 1996-2003 Mercedes VITO?
How do I replace the brake pads on a 1996-2003 Mercedes VITO?
To replace the brake pads, first, lift the vehicle and remove the wheels. Locate the brake caliper and remove the caliper bolts using a suitable wrench. Slide the caliper off the rotor and remove the old brake pads. Install the new pads, ensuring they are seated correctly. Reattach the caliper, tighten the bolts, and reinstall the wheels. Finally, pump the brake pedal to reset the caliper piston before driving.
Q4 What should I do if my Mercedes VITO brakes are squeaking or grinding?
What should I do if my Mercedes VITO brakes are squeaking or grinding?
Squeaking or grinding noises often indicate worn brake pads or contaminated rotors. First, inspect the brake pads for wear and replace them if necessary. Clean the rotors with brake cleaner to remove any debris or oil. If the issue persists, check for loose components or warped rotors. Ensure proper lubrication of caliper slides and contact points to prevent noise.
Q5 How can I optimize the braking performance of my Mercedes VITO?
How can I optimize the braking performance of my Mercedes VITO?
To optimize braking performance, use high-quality brake pads and rotors designed for your specific model. Ensure proper bedding-in of new brakes by following the manufacturer's instructions. Regularly inspect and maintain the brake system, including fluid levels and caliper function. Avoid aggressive driving habits that can overheat the brakes, and consider upgrading to performance brake components for enhanced stopping power.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mercedes VITO 1996-2003 Service Manual
Coming SoonThis comprehensive manual covers all maintenance and repair procedures for the 1996-2003 Mercedes VITO, including detailed brake system information.
Technical Service Bulletin: Brake System Updates
Coming SoonThis bulletin provides updates and improvements for the brake system in 1996-2003 Mercedes VITO models, including part numbers and installation instructions.
Mercedes VITO Brake Parts Catalog
Coming SoonThis catalog lists all brake components available for the 1996-2003 Mercedes VITO, including pads, rotors, calipers, and more.
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.