Mercedes-Benz Mercedes Vito 1996-2003 Body Specifications
Explore detailed body specifications for the 1996-2003 Mercedes VITO, including dimensions, wheelbase, cargo capacity, and structural details. Ideal for repairs, upgrades, and compatibility checks.
Overview Specifications
This document provides detailed specifications and information about the body design and features of the 1996-2003 Mercedes VITO. It is structured to help users easily navigate through the key aspects of the vehicle's body, including dimensions, materials, and design elements. Use the search and navigation instructions to quickly find the information you need.
How to Use
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Navigate through the document by scrolling through the sections or using the table of contents. Each section is clearly labeled to help you find information about specific aspects of the vehicle's body.
Key Specifications
Length
4595 mm
Width
1895 mm
Height
1860 mm
Wheelbase
3000 mm
Curb Weight
1650 kg
Available Specifications
Exterior Design
This section covers the exterior design elements of the 1996-2003 Mercedes VITO, including its overall shape, dimensions, and aesthetic features. Learn about the design philosophy and practical considerations that went into the vehicle's exterior.
Exterior Design
This section covers the exterior design elements of the 1996-2003 Mercedes VITO, including its overall shape, dimensions, and aesthetic features. Learn about the design philosophy and practical considerations that went into the vehicle's exterior.
Dimensions
- Overall length: 4595 mm
- Overall width: 1895 mm
- Overall height: 1860 mm
- Wheelbase: 3000 mm
- Ground clearance: 158 mm
- Curb weight: 1650 kg
Body Structure
- Steel monocoque construction
- Reinforced body for durability
- Aerodynamic design for fuel efficiency
- Anti-corrosion coating
Interior Design
Explore the interior design of the Mercedes VITO, focusing on space utilization, materials, and ergonomic features. This section provides insights into the comfort and functionality of the vehicle's cabin.
Interior Design
Explore the interior design of the Mercedes VITO, focusing on space utilization, materials, and ergonomic features. This section provides insights into the comfort and functionality of the vehicle's cabin.
Cabin Space
- Seating capacity: 6-8 passengers
- Headroom: 980 mm
- Legroom: 850 mm
- Cargo volume: 1000 liters
- Foldable rear seats for extra space
Materials and Finishes
- High-quality fabric upholstery
- Durable plastic trims
- Wood and metal accents
- Easy-to-clean surfaces
Safety Features
This section highlights the safety features integrated into the body design of the Mercedes VITO. Learn about the structural and technological elements that enhance passenger safety.
Safety Features
This section highlights the safety features integrated into the body design of the Mercedes VITO. Learn about the structural and technological elements that enhance passenger safety.
Structural Safety
- Reinforced passenger cell
- Crash-resistant doors
- Energy-absorbing bumpers
- Side-impact protection beams
Safety Technology
- ABS (Anti-lock Braking System)
- Airbags for driver and front passenger
- Seatbelt pretensioners
- Child seat anchors
Search Specifications
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Component Specifications
Overview
- Type
- Van/Minibus
- Configuration
- Panel Van, Crew Van, Passenger Van
- Platform
- W638
- Material
- High-strength steel
- Location
- Germany
Dimensions
- Length
- 4695 mm (184.8 in)
- Width
- 1877 mm (73.9 in)
- Height
- 1910 mm (75.2 in)
- Wheelbase
- 3000 mm (118.1 in)
- Ground Clearance
- 160 mm (6.3 in)
- Cargo Volume
- 4.6 m³ (162.4 ft³)
- Curb Weight
- 1650 kg (3638 lbs)
Materials
- Frame
- High-strength steel
- Panels
- Galvanized steel
- Roof
- Steel with anti-corrosion coating
- Windows
- Tempered glass
- Doors
- Steel with rubber seals
Features
- Exterior
-
- Sliding side doors
- Rear barn doors
- Roof rails
- Integrated fog lights
- interior
-
- Adjustable seating
- Cargo partition
- Load floor protection
- Overhead storage
- Lighting
-
- Halogen headlights
- High-mounted stop lamp
- Rear fog lights
- Interior dome light
- Storage
-
- Under-seat compartments
- Cargo tie-downs
- Roof-mounted storage
- Door pockets
- Access
-
- Keyless entry
- Central locking
- Remote tailgate release
- Step board
Safety Features
- Structural
-
- Reinforced cabin
- Crash-resistant frame
- Side impact protection
- Braking
-
- ABS
- Brake Assist
- Rear drum brakes
- Visibility
-
- Wide-angle mirrors
- Heated rear window
- Rear wiper
Comfort Features
- Seating
-
- Adjustable driver seat
- Folding rear seats
- Ergonomic design
- Climate
-
- Heater
- Ventilation system
- Optional air conditioning
- Noise Reduction
-
- Insulated cabin
- Soundproofing materials
- Vibration dampers
- Convenience
-
- Tilt steering wheel
- Cup holders
- Sun visors
Accessories
- Exterior
-
- Roof rack
- Tow bar
- Side steps
- Wind deflectors
- interior
-
- Cargo net
- Seat covers
- Floor mats
- Storage organizers
- Lighting
-
- LED interior lights
- Upgraded headlights
- Additional fog lights
Maintenance
- Service interval
- 10,000 miles or 12 months
- Items
-
- Inspect body panels for damage
- Check door seals and hinges
- Lubricate sliding door mechanisms
- Inspect and clean roof rails
- Check and tighten all bolts
- Notes
- Regularly clean and wax exterior to prevent corrosion
Warranty
- Basic
- Years: 3Miles: 36000Coverage: Body corrosion and structural defects
- Powertrain
- Years: 5Miles: 60000Coverage: Frame and suspension components
- Corrosion
- Years: 10Miles: 100000Coverage: Perforation corrosion only
- Accessories
- Years: 1Miles: 12000Coverage: Factory-installed accessories
Production Details
- Manufacturer
- Mercedes-Benz
- Manufacturing Process
-
- Laser welding
- Robotic assembly
- Galvanization
- Quality Control
- inspection: 100% visual and mechanical inspectionTesting: Crash tests, corrosion resistance tests
- Sustainability
-
- Recycled materials
- Energy-efficient production
- Low-emission coatings
- Production Metrics
- Units Per Year: 50000Production Time: 12 hours per unit
Service Information for body Service
Maintenance and service requirements specific to the body
- Inspect body panels for damage
- Check door seals and hinges
- Lubricate sliding door mechanisms
- Inspect and clean roof rails
- Check and tighten all bolts
Regularly clean and wax exterior to prevent corrosion
- Inspect for rust and corrosion
- Check alignment of doors and panels
- Replace worn door seals
- Inspect and lubricate locks
- Check condition of roof rails
Use only approved lubricants and cleaners
- Perform detailed rust inspection
- Check structural integrity of frame
- Replace worn hinges and latches
- Inspect and replace damaged panels
- Check and adjust door alignment
Consult a professional for rust treatment
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What are the key technical specifications for the 1996-2003 Mercedes VITO?
What are the key technical specifications for the 1996-2003 Mercedes VITO?
The Mercedes VITO (1996-2003) is available in multiple configurations, including engine options like the 2.0L, 2.2L, and 2.4L petrol engines, as well as 2.2L and 2.9L diesel variants. It offers both manual and automatic transmissions, with a payload capacity ranging from 800kg to 1200kg. The vehicle features a wheelbase of 3200mm, a turning radius of 11.8m, and a fuel tank capacity of 75L. Compatibility extends to various aftermarket parts and accessories, but OEM components are recommended for optimal performance.
Q2 What are the maintenance requirements for the 1996-2003 Mercedes VITO?
What are the maintenance requirements for the 1996-2003 Mercedes VITO?
Regular maintenance for the Mercedes VITO includes oil changes every 10,000 miles, air filter replacements every 20,000 miles, and timing belt inspections every 60,000 miles. Brake pads should be checked every 15,000 miles, and fluid levels (coolant, brake, and transmission) should be inspected monthly. It’s also essential to service the fuel system annually and inspect the suspension components for wear. Following the manufacturer’s maintenance schedule ensures longevity and reliability.
Q3 How do I replace the brake pads on a 1996-2003 Mercedes VITO?
How do I replace the brake pads on a 1996-2003 Mercedes VITO?
To replace the brake pads, first, lift the vehicle using a jack and secure it with jack stands. Remove the wheels to access the brake calipers. Use a wrench to loosen the caliper bolts and carefully detach the caliper. Remove the old brake pads and compress the caliper piston using a C-clamp. Install the new pads, reattach the caliper, and tighten the bolts. Finally, reinstall the wheels and lower the vehicle. Test the brakes before driving.
Q4 What should I do if my Mercedes VITO’s engine is overheating?
What should I do if my Mercedes VITO’s engine is overheating?
If the engine overheats, first turn off the air conditioning and turn on the heater to dissipate heat. Pull over safely and let the engine cool before opening the hood. Check the coolant level and top it up if necessary. Inspect for leaks in the radiator, hoses, or water pump. If the coolant level is normal, the issue could be a faulty thermostat, radiator fan, or water pump. Seek professional assistance if the problem persists.
Q5 How can I optimize the performance of my 1996-2003 Mercedes VITO?
How can I optimize the performance of my 1996-2003 Mercedes VITO?
To optimize performance, regularly service the engine, transmission, and suspension systems. Use high-quality fuel and synthetic oil for smoother operation. Upgrade to performance air filters and exhaust systems for improved airflow. Ensure proper tire pressure and alignment for better handling. Consider remapping the engine control unit (ECU) for enhanced power and fuel efficiency. Avoid overloading the vehicle to maintain optimal performance and reduce wear.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mercedes VITO 1996-2003 Service Manual
Coming SoonThis comprehensive service manual provides detailed instructions for maintenance, repairs, and troubleshooting for the Mercedes VITO.
Technical Service Bulletin for VITO Engine Updates
Coming SoonThis bulletin outlines critical updates and fixes for common engine issues in the 1996-2003 Mercedes VITO models.
Mercedes VITO Parts and Accessories Catalog
Coming SoonA detailed catalog of OEM and aftermarket parts and accessories compatible with the 1996-2003 Mercedes VITO.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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