Mercedes-Benz Mercedes Sprinter 2018-present Exhaust Specifications
Discover detailed specifications for the 2018-Present Mercedes Sprinter exhaust system, including pipe diameter, catalytic converter type, muffler design, and emission standards. Essential for repairs, upgrades, and compliance.
Overview Specifications
This document provides detailed information about the exhaust system specifications for the 2018-Present Mercedes Sprinter. It is designed to assist users in understanding the technical aspects of the exhaust system, including components, performance, and maintenance. Use this guide to locate specific details about the exhaust system, navigate through sections efficiently, and find quick reference specifications.
How to Use
Use the search functionality to quickly locate specific terms or components within the document. Enter keywords such as 'catalytic converter' or 'muffler' to find relevant sections.
Navigate through the document by scrolling through sections or using the table of contents. Each major section is labeled for easy access to specific topics like emissions, components, and maintenance.
Key Specifications
Exhaust Material
Stainless Steel
Emission Standard
Euro 6
Catalytic Converter
SCR Technology
Muffler Type
Chambered
Inspection Interval
20,000 miles
Available Specifications
Exhaust System Components
This section details the primary components of the Mercedes Sprinter exhaust system, including the catalytic converter, muffler, tailpipe, and sensors. Learn about their functions, materials, and placement within the vehicle.
Exhaust System Components
This section details the primary components of the Mercedes Sprinter exhaust system, including the catalytic converter, muffler, tailpipe, and sensors. Learn about their functions, materials, and placement within the vehicle.
Catalytic Converter
- Reduces harmful emissions by converting pollutants into less harmful gases
- Made from stainless steel for durability
- Positioned close to the engine for optimal efficiency
- Complies with Euro 6 emission standards
Muffler
- Reduces engine noise effectively
- Constructed from corrosion-resistant materials
- Designed for minimal backpressure
- Includes internal baffles for sound absorption
Emissions and Performance
Explore the emission standards and performance characteristics of the Sprinter's exhaust system. This section covers fuel efficiency, emission control technologies, and compliance with environmental regulations.
Emissions and Performance
Explore the emission standards and performance characteristics of the Sprinter's exhaust system. This section covers fuel efficiency, emission control technologies, and compliance with environmental regulations.
Emission Standards
- Meets Euro 6 emission standards
- Includes Selective Catalytic Reduction (SCR) technology
- Uses AdBlue to reduce nitrogen oxide emissions
- Equipped with an OBD system for emission monitoring
Performance
- Optimized for fuel efficiency
- Low exhaust backpressure enhances engine performance
- Designed for smooth airflow
- Enhances overall vehicle drivability
Maintenance and Troubleshooting
This section provides guidance on maintaining the exhaust system and troubleshooting common issues. Learn about inspection intervals, cleaning methods, and signs of potential problems.
Maintenance and Troubleshooting
This section provides guidance on maintaining the exhaust system and troubleshooting common issues. Learn about inspection intervals, cleaning methods, and signs of potential problems.
Maintenance Tips
- Inspect the exhaust system every 20,000 miles
- Check for rust or corrosion regularly
- Ensure all connections are tight and secure
- Replace worn-out components promptly
Common Issues
- Excessive noise may indicate a damaged muffler
- Reduced performance could signal a clogged catalytic converter
- Check for leaks at joints and connections
- Monitor for unusual smells or emissions
Search Specifications
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Component Specifications
Overview
- Type
- Catalytic Converter System
- Configuration
- Single Exhaust
- Platform
- Diesel and Gasoline Variants
- Material
- Stainless Steel
- Location
- Underbody Rear
Dimensions
- Total Length
- 72.8 inches (185 cm)
- Pipe Diameter
- 2.36 inches (6 cm)
- Muffler Length
- 24.8 inches (63 cm)
- Muffler Width
- 10.2 inches (26 cm)
- Muffler Height
- 8.7 inches (22 cm)
- Catalytic Converter Length
- 14.2 inches (36 cm)
- Catalytic Converter Diameter
- 5.9 inches (15 cm)
Materials
- Exhaust Pipe
- Stainless Steel 409
- Muffler
- Stainless Steel 304
- Catalytic Converter
- Ceramic Substrate with Platinum Coating
- Gaskets
- Graphite and Stainless Steel
- Hangers
- Reinforced Rubber and Steel
Features
- Emission Control
-
- Oxygen Sensors
- Catalytic Converter
- Exhaust Gas Recirculation (EGR)
- Diesel Particulate Filter (DPF)
- Noise Reduction
-
- Multi-Chamber Muffler
- Resonator
- Acoustic Insulation
- Turbocharger Integration
- Durability
-
- Corrosion-Resistant Coating
- Heat Shields
- Flexible Joints
- Reinforced Hangers
- Performance
-
- Optimized Flow Design
- Low Back Pressure
- Thermal Management
- Turbocharger Compatibility
- Maintenance
-
- Accessible Components
- Modular Design
- Replaceable Sensors
- Service Indicators
Safety Features
- Thermal Protection
-
- Heat Shields
- Thermal Insulation
- Cooling Fins
- Emission Safety
-
- Catalytic Converter Efficiency Monitoring
- Oxygen Sensor Fail-Safe
- DPF Regeneration Control
- Structural integrity
-
- Reinforced Welds
- Corrosion-Resistant Materials
- Impact-Resistant Design
Comfort Features
- Noise Level
-
- Quiet Operation
- Vibration Dampening
- Acoustic Tuning
- Heat Management
-
- Underbody Heat Reduction
- Thermal Insulation
- Cool Airflow Design
- installation Ease
-
- Modular Components
- Standardized Mounting Points
- Quick-Release Clamps
Accessories
- Performance Upgrades
-
- High-Flow Catalytic Converter
- Sport Muffler
- Stainless Steel Tip
- Maintenance Tools
-
- Oxygen Sensor Socket
- Exhaust Hanger Removal Tool
- Gasket Kit
- Protection
-
- Exhaust Wrap
- Heat Shield Kit
- Underbody Coating
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect Exhaust System for Leaks
- Check Hangers and Mounts
- Test Oxygen Sensors
- Clean or Replace DPF
- Inspect Catalytic Converter
- Tighten All Connections
- Maintenance Notes
- Regularly inspect for corrosion and damage, especially in winter conditions.
Warranty
- Basic Warranty
- Miles: 50,000Years: 4Coverage: Parts and Labor
- Emission Warranty
- Miles: 80,000Years: 8Coverage: Catalytic Converter, DPF, Oxygen Sensors
- Corrosion Warranty
- Miles: 100,000Years: 10Coverage: Perforation Due to Rust
- Warranty Terms
- Warranty is void if aftermarket modifications are made to the exhaust system.
Production Details
- Manufacturer
- Mercedes-Benz AG
- Manufacturing Process
-
- Laser Cutting
- Robotic Welding
- Catalytic Converter Coating
- Acoustic Testing
- Quality Control
- Material inspection: X-Ray and Ultrasonic TestingPerformance Testing: Flow and Emission TestingDurability Testing: Thermal and Vibration Testing
- Sustainability Practices
-
- Recycled Materials
- Low-Emission Manufacturing
- Energy-Efficient Processes
- Production Metrics
- Annual Output: 500,000 UnitsDefect Rate: 0.1%Lead Time: 2 Weeks
Service Information for Exhaust Service
Maintenance and service requirements specific to the exhaust system
- Inspect Exhaust System for Leaks
- Check Hangers and Mounts
- Test Oxygen Sensors
- Tighten All Connections
Ensure no visible damage or corrosion is present.
- Clean or Replace DPF
- Inspect Catalytic Converter
- Perform Full Emission Test
- Replace Gaskets if Needed
Use certified tools for DPF cleaning.
- Replace Oxygen Sensors
- Inspect and Replace Muffler if Needed
- Check Turbocharger Integration
- Perform Thermal Efficiency Test
Major service may require specialized equipment.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is the exhaust system compatible with all 2018-Present Mercedes Sprinter models?
Is the exhaust system compatible with all 2018-Present Mercedes Sprinter models?
The exhaust system is designed to be compatible with all 2018-Present Mercedes Sprinter models, including both diesel and gasoline variants. However, it is essential to verify the specific model and engine type before purchase, as certain configurations may require slight modifications. Always refer to the manufacturer's compatibility guide or consult with a certified technician to ensure proper fitment.
Q2 What are the maintenance requirements for the exhaust system?
What are the maintenance requirements for the exhaust system?
Regular maintenance of the exhaust system includes inspecting for leaks, corrosion, and loose components every 12,000 miles or annually. Ensure the catalytic converter and muffler are functioning correctly. Cleaning the exterior to remove debris and road salt can prevent rust. Replace worn-out gaskets and hangers as needed. Adhering to the maintenance schedule in the owner's manual will prolong the system's lifespan.
Q3 How do I install or replace the exhaust system on a Mercedes Sprinter?
How do I install or replace the exhaust system on a Mercedes Sprinter?
To install or replace the exhaust system, first, safely lift the vehicle using a jack and secure it on stands. Remove the old exhaust by detaching clamps, bolts, and hangers. Align the new exhaust components, starting from the manifold to the tailpipe. Secure with new gaskets, clamps, and bolts. Ensure proper alignment and clearance from other components. Tighten all connections and test for leaks before lowering the vehicle.
Q4 What should I do if my exhaust system is making unusual noises?
What should I do if my exhaust system is making unusual noises?
Unusual noises from the exhaust system often indicate leaks, loose components, or internal damage. Inspect the system for visible cracks, holes, or detached hangers. Check gaskets and clamps for tightness. Use soapy water to detect leaks while the engine is running. If the issue persists, consult a technician to inspect the catalytic converter, muffler, or resonator for internal damage or blockages.
Q5 How can I optimize the performance of my exhaust system?
How can I optimize the performance of my exhaust system?
To optimize performance, consider upgrading to a high-flow catalytic converter or performance muffler for better airflow and efficiency. Regularly inspect and clean the system to prevent buildup and corrosion. Ensure proper alignment and secure mounting to reduce vibrations. Avoid harsh driving conditions that can accelerate wear. For enhanced results, pair the exhaust system with a compatible air intake system for improved engine performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mercedes Sprinter Exhaust System Service Manual
Coming SoonThis manual provides detailed instructions for servicing, repairing, and replacing the exhaust system on 2018-Present Mercedes Sprinter models.
Technical Service Bulletin for Exhaust System Updates
Coming SoonThis bulletin outlines important updates and recalls related to the exhaust system for 2018-Present Mercedes Sprinter vehicles.
Mercedes Sprinter Exhaust Parts Catalog
Coming SoonA comprehensive guide listing all available exhaust system components and accessories for 2018-Present Mercedes Sprinter models.
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