Mercedes-Benz Mercedes Sprinter 2006-2018 Suspension Specifications
Explore detailed suspension specifications for the 2006-2018 Mercedes-Benz Sprinter, including front and rear suspension types, shock absorbers, and alignment settings. Perfect for maintenance, repair, and upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the suspension system of the 2006-2018 Mercedes Sprinter. It is designed to assist users in understanding the suspension components, their functions, and key maintenance points. The document is divided into sections for easy navigation, with subsections offering in-depth details. Use the search and navigation instructions to quickly find the information you need.
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Key Specifications
Front Suspension Type
Independent, MacPherson strut
Rear Suspension Type
Leaf springs or coil springs
Shock Absorber Lifespan
60,000-80,000 miles
Leaf Spring Configuration
Single or multi-leaf
Inspection Interval
Every 20,000 miles
Available Specifications
Front Suspension
The front suspension of the Mercedes Sprinter is designed for stability and comfort. It includes components like the shock absorbers, springs, and control arms, which work together to provide a smooth ride and precise handling.
Front Suspension
The front suspension of the Mercedes Sprinter is designed for stability and comfort. It includes components like the shock absorbers, springs, and control arms, which work together to provide a smooth ride and precise handling.
Shock Absorbers
- Hydraulic twin-tube design
- Designed for durability and reduced vibrations
- Replacement interval: 60,000-80,000 miles
- Compatible with both 2500 and 3500 models
Control Arms
- Made from forged steel for strength
- Includes ball joints for flexibility
- Inspection recommended every 30,000 miles
- Available as a complete assembly
Rear Suspension
The rear suspension system ensures load-bearing capacity and stability. It features leaf springs or coil springs, depending on the model, along with additional components for enhanced performance.
Rear Suspension
The rear suspension system ensures load-bearing capacity and stability. It features leaf springs or coil springs, depending on the model, along with additional components for enhanced performance.
Leaf Springs
- Standard on 2500 and 3500 models
- Provides high load capacity
- Requires lubrication every 15,000 miles
- Available in single or multi-leaf configurations
Coil Springs
- Found in passenger-oriented models
- Offers a smoother ride for lighter loads
- Inspection recommended every 20,000 miles
- Replacement typically needed after 100,000 miles
Suspension Maintenance
Regular maintenance of the suspension system is crucial for safety and performance. This section covers key maintenance tasks, inspection intervals, and tips for identifying wear and tear.
Suspension Maintenance
Regular maintenance of the suspension system is crucial for safety and performance. This section covers key maintenance tasks, inspection intervals, and tips for identifying wear and tear.
Inspection Tips
- Check for uneven tire wear
- Look for leaking shock absorbers
- Inspect bushings for cracks or wear
- Test for excessive bouncing or swaying
Lubrication
- Lubricate leaf springs every 15,000 miles
- Use high-quality grease for ball joints
- Apply silicone spray to rubber bushings
- Avoid over-lubrication to prevent dirt buildup
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Component Specifications
Overview
- Type
- Independent front, rigid rear axle
- Configuration
- Front: MacPherson strut, Rear: Leaf spring
- Platform
- T1N/NVC3
- Material
- High-strength steel
- Location
- Front and rear axles
Dimensions
- Front Strut Length
- 24.5 inches / 622.3 mm
- Rear Leaf Spring Length
- 52 inches / 1320.8 mm
- Front Shock ABSorber Travel
- 6.3 inches / 160 mm
- Rear Shock ABSorber Travel
- 7.1 inches / 180 mm
- Front Spring Rate
- 180 lbs/in / 32.2 N/mm
- Rear Spring Rate
- 220 lbs/in / 39.4 N/mm
- Track Width Front
- 68.1 inches / 1730 mm
- Track Width Rear
- 67.7 inches / 1720 mm
Materials
- Front Strut
- High-strength steel with rubber bushings
- Rear Leaf Spring
- Multi-leaf spring steel
- Shock ABSorbers
- Aluminum body with hydraulic fluid
- Bushings
- Polyurethane and rubber composites
- Control Arms
- Forged steel with protective coating
Features
- Adjustability
-
- Manual ride height adjustment (optional)
- Shock absorber damping adjustment (optional)
- Air suspension option (rear)
- Durability
-
- Corrosion-resistant coatings
- Heavy-duty leaf springs
- Reinforced shock absorbers
- High-strength steel components
- Load Capacity
-
- Supports up to 6,000 lbs / 2,722 kg
- Variable rear spring rates
- Load-leveling suspension option
- Ride Quality
-
- Progressive rate springs
- Hydraulic shock absorbers
- Anti-roll bars front and rear
- Rubber isolators for noise reduction
Safety Features
- Stability
-
- Anti-roll bars
- Electronic Stability Program (ESP)
- Load Handling
-
- Reinforced suspension mounts
- High-capacity leaf springs
- Braking Support
-
- Suspension designed for ABS integration
- Optimized weight distribution
Comfort Features
- Vibration Reduction
-
- Hydraulic shock absorbers
- Rubber bushings
- Progressive spring rates
- Noise insulation
-
- Rubber isolators
- Sound-dampening materials
- Sealed suspension components
- Ride Adjustment
-
- Optional air suspension
- Adjustable damping (optional)
Accessories
- Upgrades
-
- Air suspension kits
- Performance shock absorbers
- Polyurethane bushings
- Maintenance
-
- Suspension grease
- Bushing replacement kits
- Shock absorber seals
- Tools
-
- Strut compressor
- Spring clamps
- Torque wrench
Maintenance
- Service interval
- Every 30,000 miles / 3 years
- Service Items
-
- Inspect shock absorbers
- Check bushings for wear
- Lubricate suspension components
- Inspect leaf springs
- Check alignment
- Tighten suspension bolts
- Maintenance Notes
- Replace worn components immediately to prevent damage.
Warranty
- Basic
- Miles: 36,000Years: 3Coverage: Components and labor
- Powertrain
- Miles: 60,000Years: 5Coverage: Suspension mounts and linkages
- Corrosion
- Miles: 100,000Years: 7Coverage: Rust perforation only
- Extended
- Miles: 120,000Years: 10Coverage: Shock absorbers and springs (optional)
Production Details
- Manufacturer
- Mercedes-Benz
- Manufacturing Process
-
- Forging of steel components
- Heat treatment of springs
- Precision assembly
- Quality testing
- Quality Control
- Stress Testing: Performed on all componentsAlignment Check: Verified during assemblyCorrosion Testing: Salt spray testing
- Sustainability Practices
-
- Recycled steel usage
- Energy-efficient manufacturing
- Water-based coatings
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.1%Lead Time: 4 weeks
Service Information for suspension Service
Maintenance and service requirements specific to this component
- Inspect shock absorbers for leaks
- Check bushings for wear and tear
- Lubricate suspension components
- Inspect leaf springs for cracks
- Verify alignment
Replace worn components immediately to prevent damage.
- Replace shock absorbers if necessary
- Inspect and replace bushings if worn
- Check suspension mounts for integrity
- Test anti-roll bar connections
- Verify torque on suspension bolts
Use a torque wrench for accurate tightening.
- Replace leaf springs if sagging
- Overhaul suspension linkages
- Replace all rubber bushings
- Perform full alignment check
- Inspect for corrosion
Critical to ensure safety and performance at this interval.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is the suspension system compatible with all 2006-2018 Mercedes Sprinter models?
Is the suspension system compatible with all 2006-2018 Mercedes Sprinter models?
The suspension system is designed to be compatible with most 2006-2018 Mercedes Sprinter models, including 2500 and 3500 series. However, compatibility may vary based on specific configurations such as wheelbase length, weight rating, and optional equipment. Always verify your vehicle’s VIN and specifications before purchase to ensure proper fitment.
Q2 What maintenance is required for the suspension system?
What maintenance is required for the suspension system?
Regular maintenance for the suspension system includes inspecting shocks, struts, and bushings for wear every 30,000 miles. Lubricate moving parts as needed and check for leaks or damage. Replace worn components promptly to ensure optimal performance. Alignment checks are recommended after any suspension work to prevent uneven tire wear and handling issues.
Q3 How do I install or replace the suspension components?
How do I install or replace the suspension components?
To install or replace suspension components, first safely lift the vehicle and secure it on jack stands. Remove the wheels and disconnect the old suspension parts. Install the new components, ensuring proper torque specifications for bolts and nuts. Reassemble the wheels, lower the vehicle, and perform a wheel alignment to ensure correct handling and tire wear.
Q4 What should I do if my suspension makes unusual noises?
What should I do if my suspension makes unusual noises?
Unusual noises such as clunking or squeaking may indicate worn bushings, loose components, or damaged shocks. Inspect the suspension system for visible damage or loose parts. Tighten or replace components as needed. If the issue persists, consult a professional technician for a detailed diagnosis and repair.
Q5 How can I optimize the performance of my suspension system?
How can I optimize the performance of my suspension system?
To optimize suspension performance, use high-quality replacement parts and ensure proper installation. Regularly inspect and maintain the system to prevent wear and tear. Consider upgrading to performance shocks or struts for improved handling. Avoid overloading the vehicle, as excess weight can strain the suspension and reduce its lifespan.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mercedes Sprinter Suspension Service Manual
Coming SoonDetailed guide covering inspection, maintenance, and replacement procedures for the suspension system.
Technical Service Bulletin for Suspension Updates
Coming SoonLatest updates and fixes for common suspension issues in 2006-2018 Mercedes Sprinter models.
Mercedes Sprinter Suspension Parts Catalog
Coming SoonComprehensive catalog of suspension parts and accessories for 2006-2018 Sprinter models.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
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