Mercedes-Benz Mercedes Sprinter 2006-2018 Suspension Specifications
Mercedes-Benz Mercedes Sprinter 2006-2018

Mercedes-Benz Mercedes Sprinter 2006-2018 Suspension Specifications

Explore detailed suspension specifications for the 2006-2018 Mercedes-Benz Sprinter, including front and rear suspension types, shock absorbers, and alignment settings. Perfect for maintenance, repair, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the suspension system of the 2006-2018 Mercedes Sprinter. It is designed to assist users in understanding the suspension components, their functions, and key maintenance points. The document is divided into sections for easy navigation, with subsections offering in-depth details. Use the search and navigation instructions to quickly find the information you need.

How to Use

Use the search bar to enter specific keywords related to suspension components or features. This will filter and highlight relevant sections for quick access.

Scroll through the sections or use the table of contents to jump to specific topics. Each section is labeled clearly for easy identification.

Key Specifications

Front Suspension Type

Independent, MacPherson strut

Rear Suspension Type

Leaf springs or coil springs

Shock Absorber Lifespan

60,000-80,000 miles

Leaf Spring Configuration

Single or multi-leaf

Inspection Interval

Every 20,000 miles

Available Specifications

Front Suspension

The front suspension of the Mercedes Sprinter is designed for stability and comfort. It includes components like the shock absorbers, springs, and control arms, which work together to provide a smooth ride and precise handling.

Shock Absorbers
  • Hydraulic twin-tube design
  • Designed for durability and reduced vibrations
  • Replacement interval: 60,000-80,000 miles
  • Compatible with both 2500 and 3500 models
Control Arms
  • Made from forged steel for strength
  • Includes ball joints for flexibility
  • Inspection recommended every 30,000 miles
  • Available as a complete assembly

Rear Suspension

The rear suspension system ensures load-bearing capacity and stability. It features leaf springs or coil springs, depending on the model, along with additional components for enhanced performance.

Leaf Springs
  • Standard on 2500 and 3500 models
  • Provides high load capacity
  • Requires lubrication every 15,000 miles
  • Available in single or multi-leaf configurations
Coil Springs
  • Found in passenger-oriented models
  • Offers a smoother ride for lighter loads
  • Inspection recommended every 20,000 miles
  • Replacement typically needed after 100,000 miles

Suspension Maintenance

Regular maintenance of the suspension system is crucial for safety and performance. This section covers key maintenance tasks, inspection intervals, and tips for identifying wear and tear.

Inspection Tips
  • Check for uneven tire wear
  • Look for leaking shock absorbers
  • Inspect bushings for cracks or wear
  • Test for excessive bouncing or swaying
Lubrication
  • Lubricate leaf springs every 15,000 miles
  • Use high-quality grease for ball joints
  • Apply silicone spray to rubber bushings
  • Avoid over-lubrication to prevent dirt buildup

Component Specifications

Overview

Type
Independent front, rigid rear axle
Configuration
Front: MacPherson strut, Rear: Leaf spring
Platform
T1N/NVC3
Material
High-strength steel
Location
Front and rear axles

Dimensions

Front Strut Length
24.5 inches / 622.3 mm
Rear Leaf Spring Length
52 inches / 1320.8 mm
Front Shock ABSorber Travel
6.3 inches / 160 mm
Rear Shock ABSorber Travel
7.1 inches / 180 mm
Front Spring Rate
180 lbs/in / 32.2 N/mm
Rear Spring Rate
220 lbs/in / 39.4 N/mm
Track Width Front
68.1 inches / 1730 mm
Track Width Rear
67.7 inches / 1720 mm

Materials

Front Strut
High-strength steel with rubber bushings
Rear Leaf Spring
Multi-leaf spring steel
Shock ABSorbers
Aluminum body with hydraulic fluid
Bushings
Polyurethane and rubber composites
Control Arms
Forged steel with protective coating

Features

Adjustability
  • Manual ride height adjustment (optional)
  • Shock absorber damping adjustment (optional)
  • Air suspension option (rear)
Durability
  • Corrosion-resistant coatings
  • Heavy-duty leaf springs
  • Reinforced shock absorbers
  • High-strength steel components
Load Capacity
  • Supports up to 6,000 lbs / 2,722 kg
  • Variable rear spring rates
  • Load-leveling suspension option
Ride Quality
  • Progressive rate springs
  • Hydraulic shock absorbers
  • Anti-roll bars front and rear
  • Rubber isolators for noise reduction

Safety Features

Stability
  • Anti-roll bars
  • Electronic Stability Program (ESP)
Load Handling
  • Reinforced suspension mounts
  • High-capacity leaf springs
Braking Support
  • Suspension designed for ABS integration
  • Optimized weight distribution

Comfort Features

Vibration Reduction
  • Hydraulic shock absorbers
  • Rubber bushings
  • Progressive spring rates
Noise insulation
  • Rubber isolators
  • Sound-dampening materials
  • Sealed suspension components
Ride Adjustment
  • Optional air suspension
  • Adjustable damping (optional)

Accessories

Upgrades
  • Air suspension kits
  • Performance shock absorbers
  • Polyurethane bushings
Maintenance
  • Suspension grease
  • Bushing replacement kits
  • Shock absorber seals
Tools
  • Strut compressor
  • Spring clamps
  • Torque wrench

Maintenance

Service interval
Every 30,000 miles / 3 years
Service Items
  • Inspect shock absorbers
  • Check bushings for wear
  • Lubricate suspension components
  • Inspect leaf springs
  • Check alignment
  • Tighten suspension bolts
Maintenance Notes
Replace worn components immediately to prevent damage.

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Components and labor
Powertrain
Miles: 60,000
Years: 5
Coverage: Suspension mounts and linkages
Corrosion
Miles: 100,000
Years: 7
Coverage: Rust perforation only
Extended
Miles: 120,000
Years: 10
Coverage: Shock absorbers and springs (optional)

Production Details

Manufacturer
Mercedes-Benz
Manufacturing Process
  • Forging of steel components
  • Heat treatment of springs
  • Precision assembly
  • Quality testing
Quality Control
Stress Testing: Performed on all components
Alignment Check: Verified during assembly
Corrosion Testing: Salt spray testing
Sustainability Practices
  • Recycled steel usage
  • Energy-efficient manufacturing
  • Water-based coatings
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.1%
Lead Time: 4 weeks

Service Information for suspension Service

Maintenance and service requirements specific to this component

30,000
36
  • Inspect shock absorbers for leaks
  • Check bushings for wear and tear
  • Lubricate suspension components
  • Inspect leaf springs for cracks
  • Verify alignment

Replace worn components immediately to prevent damage.

60,000
72
  • Replace shock absorbers if necessary
  • Inspect and replace bushings if worn
  • Check suspension mounts for integrity
  • Test anti-roll bar connections
  • Verify torque on suspension bolts

Use a torque wrench for accurate tightening.

100,000
120
  • Replace leaf springs if sagging
  • Overhaul suspension linkages
  • Replace all rubber bushings
  • Perform full alignment check
  • Inspect for corrosion

Critical to ensure safety and performance at this interval.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the suspension system compatible with all 2006-2018 Mercedes Sprinter models?

The suspension system is designed to be compatible with most 2006-2018 Mercedes Sprinter models, including 2500 and 3500 series. However, compatibility may vary based on specific configurations such as wheelbase length, weight rating, and optional equipment. Always verify your vehicle’s VIN and specifications before purchase to ensure proper fitment.

Q2

What maintenance is required for the suspension system?

Regular maintenance for the suspension system includes inspecting shocks, struts, and bushings for wear every 30,000 miles. Lubricate moving parts as needed and check for leaks or damage. Replace worn components promptly to ensure optimal performance. Alignment checks are recommended after any suspension work to prevent uneven tire wear and handling issues.

Q3

How do I install or replace the suspension components?

To install or replace suspension components, first safely lift the vehicle and secure it on jack stands. Remove the wheels and disconnect the old suspension parts. Install the new components, ensuring proper torque specifications for bolts and nuts. Reassemble the wheels, lower the vehicle, and perform a wheel alignment to ensure correct handling and tire wear.

Q4

What should I do if my suspension makes unusual noises?

Unusual noises such as clunking or squeaking may indicate worn bushings, loose components, or damaged shocks. Inspect the suspension system for visible damage or loose parts. Tighten or replace components as needed. If the issue persists, consult a professional technician for a detailed diagnosis and repair.

Q5

How can I optimize the performance of my suspension system?

To optimize suspension performance, use high-quality replacement parts and ensure proper installation. Regularly inspect and maintain the system to prevent wear and tear. Consider upgrading to performance shocks or struts for improved handling. Avoid overloading the vehicle, as excess weight can strain the suspension and reduce its lifespan.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes Sprinter Suspension Service Manual

Coming Soon

Detailed guide covering inspection, maintenance, and replacement procedures for the suspension system.

Technical Service Bulletin for Suspension Updates

Coming Soon

Latest updates and fixes for common suspension issues in 2006-2018 Mercedes Sprinter models.

Mercedes Sprinter Suspension Parts Catalog

Coming Soon

Comprehensive catalog of suspension parts and accessories for 2006-2018 Sprinter models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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