Mercedes-Benz Mercedes Sprinter 2006-2018 Fuel System Specifications
Mercedes-Benz Mercedes Sprinter 2006-2018

Mercedes-Benz Mercedes Sprinter 2006-2018 Fuel System Specifications

Detailed fuel system specifications for 2006-2018 Mercedes-Benz Sprinter models, including fuel types, tank capacities, and emission standards. Essential resource for maintenance and performance optimization.

Updated

Fuel Specifications Overview Specifications

This document provides detailed fuel specifications for the 2006-2018 Mercedes-Benz Sprinter. It covers engine types, fuel consumption, fuel types, and other related technical details. Use this guide to understand the fuel efficiency and requirements of the Sprinter models from 2006 to 2018. The document is organized into sections for easy navigation and quick access to specific information.

How to Use

Use the search function to find specific terms or phrases related to fuel specifications. Enter keywords like 'fuel type' or 'MPG' to quickly locate relevant information.

Navigate through the document by clicking on the section titles in the table of contents. Each section contains detailed subsections with specific technical points about the fuel system and performance.

Key Specifications

Fuel Type (Diesel)

Ultra-Low Sulfur Diesel (ULSD)

Fuel Type (Gasoline)

Premium Unleaded (91+ octane)

City MPG (Diesel)

24 MPG

Highway MPG (Diesel)

28 MPG

City MPG (Gasoline)

16 MPG

Available Specifications

Engine Types and Fuel Consumption

This section covers the different engine types available in the 2006-2018 Mercedes-Benz Sprinter and their respective fuel consumption rates. It includes details on diesel and gasoline engines, as well as their efficiency in various driving conditions.

Diesel Engines
  • 2.1L OM651 I4 Turbo Diesel Engine
  • Fuel consumption: 24 MPG city / 28 MPG highway
  • Euro 5 and Euro 6 emission standards
  • Common Rail Direct Injection (CRDi) technology
  • Available in 144 hp and 161 hp variants
  • AdBlue system for reduced emissions
Gasoline Engines
  • 3.5L M272 V6 Gasoline Engine
  • Fuel consumption: 16 MPG city / 22 MPG highway
  • Euro 4 emission standards
  • Sequential Multi-Point Fuel Injection (MPFI)
  • Available in 251 hp variant
  • Requires premium unleaded gasoline

Fuel Types and Requirements

This section details the types of fuel recommended for the 2006-2018 Mercedes-Benz Sprinter. It includes information on diesel, gasoline, and the use of additives or treatments to maintain engine performance.

Diesel Fuel
  • Ultra-Low Sulfur Diesel (ULSD) recommended
  • Minimum cetane rating of 51
  • Use of diesel fuel additives for winter conditions
  • Regular maintenance of fuel injectors
  • Avoid biodiesel blends above B5
  • Fuel filter replacement every 20,000 miles
Gasoline Fuel
  • Premium unleaded gasoline recommended (91 octane or higher)
  • Use of Top Tier gasoline for optimal performance
  • Avoid ethanol blends above E10
  • Regular use of fuel system cleaner
  • Check for fuel system deposits annually
  • Fuel pump maintenance every 60,000 miles

Fuel Efficiency and Driving Tips

This section provides tips and techniques to improve fuel efficiency in the 2006-2018 Mercedes-Benz Sprinter. It includes advice on driving habits, maintenance practices, and environmental factors that can affect fuel consumption.

Driving Habits
  • Maintain steady speeds to improve fuel efficiency
  • Avoid rapid acceleration and heavy braking
  • Use cruise control on highways
  • Reduce idling time to save fuel
  • Plan routes to avoid traffic congestion
  • Keep tire pressure at recommended levels
Maintenance Practices
  • Regular oil changes with recommended viscosity
  • Replace air filters every 15,000 miles
  • Check and clean fuel injectors annually
  • Monitor and replace spark plugs as needed
  • Keep the engine properly tuned
  • Inspect and replace worn belts and hoses

Component Specifications

Overview

Type
Diesel
Configuration
Common Rail Direct Injection
Platform
OM651
Material
High-grade steel
Location
Rear axle

Dimensions

Tank Capacity
26.4 gallons (100 liters)
Fuel Line Diameter
0.31 inches (8 mm)
Filter Size
3.94 x 2.76 inches (100 x 70 mm)
Pump Pressure
23,200 psi (1,600 bar)
injector Spray Angle
150 degrees
Fuel Rail Length
15.75 inches (400 mm)
Fuel Line Length
12.5 feet (3.8 meters)

Materials

Tank
High-density polyethylene
Fuel Lines
Nitrile rubber with steel braiding
Filter
Cellulose and synthetic fibers
Pump
Stainless steel and brass
injectors
Hardened steel and ceramic

Features

Fuel Delivery
  • High-pressure common rail system
  • Electronic unit injectors
  • Variable displacement pump
  • Pressure control valve
Filtration
  • Dual-stage fuel filter
  • Water separator
  • Automatic water drainage
  • Filter condition monitoring
Emissions
  • Exhaust gas recirculation
  • Diesel particulate filter
  • Selective catalytic reduction
  • AdBlue injection system
Monitoring
  • Fuel level sensor
  • Fuel temperature sensor
  • Pressure monitoring
  • Leak detection system
Safety
  • Anti-siphon protection
  • Overflow prevention
  • Pressure relief valve
  • Crash sensor shut-off

Safety Features

Fire Prevention
  • Automatic fuel shut-off
  • Flame arrestor in tank
  • Heat-resistant materials
Leak Protection
  • Double-walled fuel lines
  • Leak detection sensors
  • Automatic system shut-off
Crash Safety
  • Impact-activated fuel pump shut-off
  • Reinforced tank protection
  • Automatic ventilation system

Comfort Features

Refueling
  • Automatic nozzle shut-off
  • Easy-access fuel cap
  • Large filler neck
  • Fuel level indicator
Operation
  • Quiet fuel pump operation
  • Vibration damping mounts
  • Smooth fuel delivery
Maintenance
  • Easy-access filter replacement
  • Self-priming fuel system
  • Diagnostic port accessibility

Accessories

Filtration
  • Additional water separator
  • Fuel pre-filter
  • Fuel conditioner
Monitoring
  • Aftermarket fuel pressure gauge
  • Digital fuel level display
  • Fuel consumption monitor
Protection
  • Fuel tank skid plate
  • Fuel line guards
  • Fuel cap lock

Maintenance

Service interval
10,000 miles or 12 months
Service Items
  • Fuel filter replacement
  • Water separator drainage
  • Fuel system inspection
  • Injector cleaning
  • Tank ventilation check
Notes
Use only low-sulfur diesel fuel (maximum 15 ppm sulfur content)

Warranty

Basic
Miles: 36,000
Years: 3
Coverage: Fuel system components
Emissions
Miles: 50,000
Years: 4
Coverage: DPF and SCR system
injectors
Miles: 100,000
Years: 5
Coverage: Fuel injectors and rail
Extended
Miles: 150,000
Years: 7
Coverage: Fuel pump and tank

Production Details

Manufacturer
Daimler AG
Manufacturing Process
  • Robotic assembly
  • Laser welding
  • Precision machining
  • Automated testing
Quality Control
Pressure Testing: 10,000 psi
Leak Testing: 99.99% accuracy
Material inspection: 100% verification
Sustainability
  • Recycled materials in components
  • Energy-efficient production
  • Waste reduction systems
Production Metrics
Units Per Day: 500
Defect Rate: 0.01%
Energy Consumption: 15 kWh per unit

Service Information for Fuel System Service

Maintenance and service requirements specific to the fuel system

10,000
12
  • Replace fuel filter
  • Drain water separator
  • Inspect fuel lines for leaks
  • Check fuel pump operation
  • Verify injector performance

Use only Mercedes-Benz approved fuel filters

50,000
60
  • Complete fuel system inspection
  • Clean fuel injectors
  • Test fuel pressure
  • Inspect and clean tank ventilation
  • Check AdBlue system

Requires specialized diagnostic equipment

100,000
120
  • Replace fuel pump
  • Replace all fuel lines
  • Clean fuel tank interior
  • Replace pressure regulator
  • Perform complete system test

Recommended to replace all wear components simultaneously

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What type of fuel is recommended for the 2006-2018 Mercedes Sprinter?

The 2006-2018 Mercedes Sprinter is designed to run on diesel fuel. It is recommended to use ultra-low sulfur diesel (ULSD) with a sulfur content of 15 ppm or less for optimal performance and to meet emission standards. Using the wrong type of fuel can cause severe engine damage and void the warranty. Always refer to the owner's manual for specific fuel requirements and consult with a certified technician for any uncertainties.

Q2

How often should the fuel filter be replaced in a Mercedes Sprinter?

The fuel filter in a Mercedes Sprinter should be replaced every 20,000 to 30,000 miles, depending on driving conditions and fuel quality. Regular replacement ensures proper fuel flow and prevents contaminants from damaging the fuel system. It is advisable to follow the maintenance schedule outlined in the owner's manual and have the filter replaced by a certified technician to ensure proper installation and performance.

Q3

How do I replace the fuel filter in a 2006-2018 Mercedes Sprinter?

To replace the fuel filter in a 2006-2018 Mercedes Sprinter, first, locate the filter, which is typically found near the engine or fuel tank. Disconnect the negative battery terminal for safety. Remove the fuel lines and electrical connectors from the filter, then unscrew the filter housing. Replace the old filter with a new one, ensuring it is properly seated. Reconnect the fuel lines, electrical connectors, and battery terminal. Prime the fuel system by turning the ignition key to the ON position several times before starting the engine.

Q4

What should I do if my Mercedes Sprinter has trouble starting or poor fuel economy?

If your Mercedes Sprinter has trouble starting or poor fuel economy, it may be due to a clogged fuel filter, faulty fuel injectors, or a malfunctioning fuel pump. Start by checking the fuel filter and replacing it if necessary. Inspect the fuel injectors for clogs or leaks and clean or replace them as needed. If the issue persists, have the fuel pump tested for proper pressure and flow. Always consult with a certified technician for accurate diagnosis and repair.

Q5

How can I improve the fuel efficiency of my Mercedes Sprinter?

To improve the fuel efficiency of your Mercedes Sprinter, ensure regular maintenance, including timely replacement of the fuel filter, air filter, and oil. Use the recommended diesel fuel and consider adding a fuel additive to clean the fuel system and improve combustion. Drive at a steady speed, avoid excessive idling, and reduce unnecessary weight in the vehicle. Proper tire inflation and alignment also contribute to better fuel efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes Sprinter Service Manual

Coming Soon

This comprehensive service manual covers all aspects of maintenance and repair for the 2006-2018 Mercedes Sprinter, including fuel system care and troubleshooting.

Technical Service Bulletin: Fuel System Updates

Coming Soon

This bulletin provides updates and fixes for common fuel system issues in the 2006-2018 Mercedes Sprinter, including fuel pump and injector problems.

Mercedes Sprinter Parts Catalog

Coming Soon

Access detailed information on genuine parts and accessories for the 2006-2018 Mercedes Sprinter, including fuel system components.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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