Mercedes-Benz Mercedes Sprinter 2006-2018 Emissions & Sensors Specifications
Mercedes-Benz Mercedes Sprinter 2006-2018

Mercedes-Benz Mercedes Sprinter 2006-2018 Emissions & Sensors Specifications

Explore detailed specifications for emissions sensors in the 2006-2018 Mercedes Sprinter. Learn about sensor types, locations, and functions for diagnostics, repairs, and performance upgrades. Ideal for technicians and owners.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the emissions sensors used in Mercedes Sprinter vehicles from 2006 to 2018. It is designed to help users understand the functionality, maintenance, and troubleshooting of these sensors. The document is structured into major sections with subsections for easy navigation. Use the search functionality to quickly locate specific information or navigate through sections to explore detailed technical points.

How to Use

Use the search functionality by entering keywords related to emissions sensors, such as 'NOx sensor' or 'O2 sensor'. This will filter the content and highlight relevant sections.

Navigate through the document by clicking on the section titles. Each section contains subsections with detailed technical points. Use the quick reference table for key specifications.

Key Specifications

O2 Sensor Operating Temperature

600-800°C

NOx Sensor Voltage Range

0.1-5.0 V

Sensor Replacement Interval

60,000-90,000 miles

Sensor Response Time

< 100 ms

Operating Voltage

12-14 V

Available Specifications

Types of Emissions Sensors

This section covers the different types of emissions sensors used in the Mercedes Sprinter from 2006 to 2018. It explains the role of each sensor in monitoring and controlling emissions to comply with environmental regulations.

Oxygen (O2) Sensors
  • Monitors oxygen levels in the exhaust gas
  • Helps optimize the air-fuel ratio
  • Typically located in the exhaust manifold
  • Requires periodic replacement every 60,000-90,000 miles
  • Signals the ECU for fuel trim adjustments
  • Common failure symptoms include poor fuel economy and increased emissions
Nitrogen Oxide (NOx) Sensors
  • Measures NOx levels in the exhaust system
  • Critical for diesel engines to meet emissions standards
  • Located downstream of the catalytic converter
  • Sends data to the ECU for SCR system control
  • Prone to contamination from soot and oil
  • Failure can trigger the check engine light

Sensor Maintenance and Troubleshooting

This section provides guidance on maintaining and troubleshooting emissions sensors to ensure optimal performance. It includes common issues, diagnostic procedures, and replacement tips.

Common Issues
  • Sensor contamination from oil or soot
  • Electrical connector corrosion
  • Wiring harness damage
  • Sensor aging leading to slow response times
  • Error codes related to sensor malfunctions
  • Increased emissions and reduced fuel efficiency
Diagnostic Procedures
  • Use an OBD-II scanner to retrieve error codes
  • Check sensor voltage and signal patterns
  • Inspect wiring and connectors for damage
  • Perform a visual inspection for contamination
  • Compare sensor readings to factory specifications
  • Test sensor response to changes in engine load

Regulatory Compliance

This section explains how the emissions sensors in the Mercedes Sprinter help the vehicle comply with environmental regulations. It covers the role of sensors in reducing harmful emissions and meeting Euro 4, Euro 5, and Euro 6 standards.

Euro 4 Compliance
  • Introduced stricter limits on CO and NOx emissions
  • O2 sensors play a key role in monitoring CO levels
  • NOx sensors not mandatory but recommended
  • Improved catalytic converter efficiency
  • Reduced particulate matter emissions
  • Required for vehicles produced from 2005 onwards
Euro 5 and Euro 6 Compliance
  • Further reductions in NOx and particulate emissions
  • Mandatory use of NOx sensors for diesel engines
  • Introduction of SCR systems for NOx reduction
  • Enhanced O2 sensor accuracy and durability
  • Real-time monitoring of emissions data
  • Stricter penalties for non-compliance

Component Specifications

Overview

Type
Oxygen (O2) and NOx sensors
Configuration
Dual-sensor system
Platform
Mercedes-Benz Sprinter 2006-2018
Material
Ceramic and stainless steel
Location
Exhaust system

Dimensions

Length
3.15 inches (80 mm)
Diameter
0.79 inches (20 mm)
Thread Size
M18 x 1.5
Weight
0.33 lbs (150 g)
Operating Temperature
-40 to 900°C (-40 to 1652°F)
Voltage Range
0.1 to 1.0 V
Response Time
0.3 seconds

Materials

Sensor Element
Zirconia ceramic
Housing
Stainless steel 304
Wiring Harness
Silicone-coated copper
Seals
High-temperature Viton

Features

Performance
  • Real-time emissions monitoring
  • High accuracy NOx detection
  • Fast response time
  • Self-diagnostic capabilities
Durability
  • Resistant to corrosion
  • High-temperature tolerance
  • Shock and vibration resistant
  • Long service life
Compatibility
  • OBD-II compliant
  • Direct-fit for Sprinter models
  • Works with diesel and gasoline engines
  • Supports Euro 5 and Euro 6 standards
Technology
  • Heated sensor element
  • Integrated signal processing
  • Wideband oxygen sensing
  • Low power consumption
installation
  • Plug-and-play design
  • Threaded mounting
  • Pre-wired connector
  • Tool-free replacement

Safety Features

Protection
  • Overvoltage protection
  • Short-circuit protection
  • Thermal overload protection
Monitoring
  • Continuous system diagnostics
  • Fault code generation
  • Real-time alerts

Comfort Features

Usability
  • Easy access for replacement
  • Clear fault code integration
  • Minimal maintenance required
Noise Reduction
  • Vibration-dampened housing
  • Quiet operation
Environmental
  • Low emissions design
  • Recyclable materials

Accessories

installation Tools
  • Sensor socket wrench
  • Anti-seize compound
  • Thread cleaner
Replacement Parts
  • Sensor gaskets
  • Wiring harness connectors
  • Mounting brackets
Cleaning Supplies
  • Sensor-safe cleaner
  • Compressed air canister
  • Soft-bristle brush

Maintenance

Service interval
Every 100,000 miles or 10 years
Service Items
  • Inspect sensor wiring
  • Check for exhaust leaks
  • Clean sensor tip
  • Test sensor response
  • Replace if faulty
Notes
Use only OEM or equivalent sensors for replacement

Warranty

Standard Warranty
Miles: 50,000
Years: 5
Coverage: Manufacturer defects
Extended Warranty
Miles: 100,000
Years: 10
Coverage: Component failure
Pro Warranty
Miles: 150,000
Years: 15
Coverage: Full replacement
Terms
Warranty void if non-OEM parts are used

Production Details

Manufacturer
Bosch GmbH
Manufacturing Process
  • Ceramic element sintering
  • Precision machining
  • Automated assembly
  • Quality testing
Quality Control
Testing: Pressure testing, Temperature cycling, Signal accuracy verification
Certifications: ISO 9001, ISO 14001, OEM standards compliance
Sustainability
  • Recyclable materials
  • Low-energy production
  • Eco-friendly packaging
Production Metrics
Annual Output: 1.2 million units
Defect Rate: 0.01%
Lead Time: 4 weeks

Service Information for emissions_sensors Service

Maintenance and service requirements specific to emissions sensors

50,000
60
  • Inspect sensor wiring
  • Check for exhaust leaks
  • Test sensor response
  • Clean sensor tip

Ensure no damage to wiring harness during inspection

100,000
120
  • Perform full diagnostic scan
  • Replace sensor if response is slow
  • Check mounting integrity
  • Test voltage output

Use diagnostic tools compatible with OBD-II

150,000
180
  • Replace sensor as preventive maintenance
  • Inspect exhaust system for damage
  • Test for system calibration
  • Verify emissions compliance

Replace with OEM or equivalent parts only

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the compatibility specifications for emissions sensors in 2006-2018 Mercedes Sprinter?

The emissions sensors for the 2006-2018 Mercedes Sprinter are designed to be compatible with the vehicle's specific engine types, including the OM642 and OM651 diesel engines. These sensors are crucial for monitoring NOx, O2, and particulate matter levels, ensuring compliance with Euro 4 and Euro 5 emissions standards. They are not interchangeable with sensors from other vehicle models or engine types. Always verify the part numbers and engine specifications before installation.

Q2

What maintenance is required for emissions sensors in a Mercedes Sprinter?

Regular maintenance for emissions sensors in a Mercedes Sprinter includes periodic inspection for soot buildup, damage, or wear. Cleaning the sensors during routine servicing can prevent performance degradation. Additionally, ensure the vehicle's exhaust system is free of leaks, as these can cause inaccurate sensor readings. Replacement is typically recommended every 100,000 miles or if diagnostic trouble codes (DTCs) indicate sensor failure.

Q3

How do I install or replace emissions sensors in a 2006-2018 Mercedes Sprinter?

To install or replace emissions sensors, first locate the sensor in the exhaust system, typically near the catalytic converter or diesel particulate filter. Disconnect the electrical connector and use a wrench to remove the old sensor. Apply anti-seize compound to the threads of the new sensor to prevent corrosion. Install the new sensor, reconnect the electrical connector, and clear any fault codes using a diagnostic tool. Ensure the vehicle is cool before starting the process.

Q4

What should I do if my emissions sensor is malfunctioning?

If your emissions sensor is malfunctioning, start by checking for diagnostic trouble codes (DTCs) using an OBD-II scanner. Common issues include sensor contamination, wiring damage, or exhaust leaks. Clean the sensor if it’s covered in soot or debris. Inspect the wiring for damage and repair if necessary. If the problem persists, replace the sensor. Always ensure the vehicle’s exhaust system is in good condition.

Q5

How can I optimize the performance of my emissions sensors?

To optimize emissions sensor performance, use high-quality diesel fuel and adhere to regular maintenance schedules. Avoid short trips that prevent the exhaust system from reaching optimal operating temperatures. Periodically clean the sensors to remove soot and debris. Ensure the vehicle’s software is up to date, as updates can improve sensor accuracy and overall emissions system efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes Sprinter Emissions System Service Manual

Coming Soon

This manual provides detailed instructions for servicing and maintaining the emissions system, including sensors, for the 2006-2018 Mercedes Sprinter.

Technical Service Bulletin: Emissions Sensor Updates

Coming Soon

This bulletin outlines updates and common issues related to emissions sensors in the 2006-2018 Mercedes Sprinter, along with recommended solutions.

Mercedes Sprinter Emissions Parts Catalog

Coming Soon

A comprehensive guide to emissions-related parts, including sensors, for the 2006-2018 Mercedes Sprinter, with part numbers and compatibility details.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

15+ Years
Experience
500+ Guides
Guides
50+ Makes
Vehicles
1000+ Solutions
Solutions

Diagnostic

Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.

Repair

Expert in both traditional mechanical repairs and modern vehicle systems.

Additional Expertise

Documentation

Created over 500 detailed repair guides and technical documents.

Training

Conducted technical training sessions and contributed to repair databases.

Certifications & Research

Certifications

  • ASE Master Technician Certification
  • Advanced Diagnostic Specialist
  • Hybrid/Electric Vehicle Systems
  • Performance Tuning Expert

Research & Community

Actively researches emerging technologies and contributes to automotive forums.

Legal Disclaimer

Important information about using this content

Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.

General Information
The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.
Warranty & Liability

The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.

We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.

Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
All content, including text, images, and specifications, is protected by copyright and other intellectual property laws. Any unauthorized use or reproduction is prohibited.

© 2025 Mercedes-Benz Specs. All rights reserved.