Mercedes-Benz Mercedes Sprinter 2006-2018 Emissions & Sensors Specifications
Explore detailed specifications for emissions sensors in the 2006-2018 Mercedes Sprinter. Learn about sensor types, locations, and functions for diagnostics, repairs, and performance upgrades. Ideal for technicians and owners.
Overview Specifications
This document provides detailed specifications and technical information about the emissions sensors used in Mercedes Sprinter vehicles from 2006 to 2018. It is designed to help users understand the functionality, maintenance, and troubleshooting of these sensors. The document is structured into major sections with subsections for easy navigation. Use the search functionality to quickly locate specific information or navigate through sections to explore detailed technical points.
How to Use
Use the search functionality by entering keywords related to emissions sensors, such as 'NOx sensor' or 'O2 sensor'. This will filter the content and highlight relevant sections.
Navigate through the document by clicking on the section titles. Each section contains subsections with detailed technical points. Use the quick reference table for key specifications.
Key Specifications
O2 Sensor Operating Temperature
600-800°C
NOx Sensor Voltage Range
0.1-5.0 V
Sensor Replacement Interval
60,000-90,000 miles
Sensor Response Time
< 100 ms
Operating Voltage
12-14 V
Available Specifications
Types of Emissions Sensors
This section covers the different types of emissions sensors used in the Mercedes Sprinter from 2006 to 2018. It explains the role of each sensor in monitoring and controlling emissions to comply with environmental regulations.
Types of Emissions Sensors
This section covers the different types of emissions sensors used in the Mercedes Sprinter from 2006 to 2018. It explains the role of each sensor in monitoring and controlling emissions to comply with environmental regulations.
Oxygen (O2) Sensors
- Monitors oxygen levels in the exhaust gas
- Helps optimize the air-fuel ratio
- Typically located in the exhaust manifold
- Requires periodic replacement every 60,000-90,000 miles
- Signals the ECU for fuel trim adjustments
- Common failure symptoms include poor fuel economy and increased emissions
Nitrogen Oxide (NOx) Sensors
- Measures NOx levels in the exhaust system
- Critical for diesel engines to meet emissions standards
- Located downstream of the catalytic converter
- Sends data to the ECU for SCR system control
- Prone to contamination from soot and oil
- Failure can trigger the check engine light
Sensor Maintenance and Troubleshooting
This section provides guidance on maintaining and troubleshooting emissions sensors to ensure optimal performance. It includes common issues, diagnostic procedures, and replacement tips.
Sensor Maintenance and Troubleshooting
This section provides guidance on maintaining and troubleshooting emissions sensors to ensure optimal performance. It includes common issues, diagnostic procedures, and replacement tips.
Common Issues
- Sensor contamination from oil or soot
- Electrical connector corrosion
- Wiring harness damage
- Sensor aging leading to slow response times
- Error codes related to sensor malfunctions
- Increased emissions and reduced fuel efficiency
Diagnostic Procedures
- Use an OBD-II scanner to retrieve error codes
- Check sensor voltage and signal patterns
- Inspect wiring and connectors for damage
- Perform a visual inspection for contamination
- Compare sensor readings to factory specifications
- Test sensor response to changes in engine load
Regulatory Compliance
This section explains how the emissions sensors in the Mercedes Sprinter help the vehicle comply with environmental regulations. It covers the role of sensors in reducing harmful emissions and meeting Euro 4, Euro 5, and Euro 6 standards.
Regulatory Compliance
This section explains how the emissions sensors in the Mercedes Sprinter help the vehicle comply with environmental regulations. It covers the role of sensors in reducing harmful emissions and meeting Euro 4, Euro 5, and Euro 6 standards.
Euro 4 Compliance
- Introduced stricter limits on CO and NOx emissions
- O2 sensors play a key role in monitoring CO levels
- NOx sensors not mandatory but recommended
- Improved catalytic converter efficiency
- Reduced particulate matter emissions
- Required for vehicles produced from 2005 onwards
Euro 5 and Euro 6 Compliance
- Further reductions in NOx and particulate emissions
- Mandatory use of NOx sensors for diesel engines
- Introduction of SCR systems for NOx reduction
- Enhanced O2 sensor accuracy and durability
- Real-time monitoring of emissions data
- Stricter penalties for non-compliance
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Component Specifications
Overview
- Type
- Oxygen (O2) and NOx sensors
- Configuration
- Dual-sensor system
- Platform
- Mercedes-Benz Sprinter 2006-2018
- Material
- Ceramic and stainless steel
- Location
- Exhaust system
Dimensions
- Length
- 3.15 inches (80 mm)
- Diameter
- 0.79 inches (20 mm)
- Thread Size
- M18 x 1.5
- Weight
- 0.33 lbs (150 g)
- Operating Temperature
- -40 to 900°C (-40 to 1652°F)
- Voltage Range
- 0.1 to 1.0 V
- Response Time
- 0.3 seconds
Materials
- Sensor Element
- Zirconia ceramic
- Housing
- Stainless steel 304
- Wiring Harness
- Silicone-coated copper
- Seals
- High-temperature Viton
Features
- Performance
-
- Real-time emissions monitoring
- High accuracy NOx detection
- Fast response time
- Self-diagnostic capabilities
- Durability
-
- Resistant to corrosion
- High-temperature tolerance
- Shock and vibration resistant
- Long service life
- Compatibility
-
- OBD-II compliant
- Direct-fit for Sprinter models
- Works with diesel and gasoline engines
- Supports Euro 5 and Euro 6 standards
- Technology
-
- Heated sensor element
- Integrated signal processing
- Wideband oxygen sensing
- Low power consumption
- installation
-
- Plug-and-play design
- Threaded mounting
- Pre-wired connector
- Tool-free replacement
Safety Features
- Protection
-
- Overvoltage protection
- Short-circuit protection
- Thermal overload protection
- Monitoring
-
- Continuous system diagnostics
- Fault code generation
- Real-time alerts
Comfort Features
- Usability
-
- Easy access for replacement
- Clear fault code integration
- Minimal maintenance required
- Noise Reduction
-
- Vibration-dampened housing
- Quiet operation
- Environmental
-
- Low emissions design
- Recyclable materials
Accessories
- installation Tools
-
- Sensor socket wrench
- Anti-seize compound
- Thread cleaner
- Replacement Parts
-
- Sensor gaskets
- Wiring harness connectors
- Mounting brackets
- Cleaning Supplies
-
- Sensor-safe cleaner
- Compressed air canister
- Soft-bristle brush
Maintenance
- Service interval
- Every 100,000 miles or 10 years
- Service Items
-
- Inspect sensor wiring
- Check for exhaust leaks
- Clean sensor tip
- Test sensor response
- Replace if faulty
- Notes
- Use only OEM or equivalent sensors for replacement
Warranty
- Standard Warranty
- Miles: 50,000Years: 5Coverage: Manufacturer defects
- Extended Warranty
- Miles: 100,000Years: 10Coverage: Component failure
- Pro Warranty
- Miles: 150,000Years: 15Coverage: Full replacement
- Terms
- Warranty void if non-OEM parts are used
Production Details
- Manufacturer
- Bosch GmbH
- Manufacturing Process
-
- Ceramic element sintering
- Precision machining
- Automated assembly
- Quality testing
- Quality Control
- Testing: Pressure testing, Temperature cycling, Signal accuracy verificationCertifications: ISO 9001, ISO 14001, OEM standards compliance
- Sustainability
-
- Recyclable materials
- Low-energy production
- Eco-friendly packaging
- Production Metrics
- Annual Output: 1.2 million unitsDefect Rate: 0.01%Lead Time: 4 weeks
Service Information for emissions_sensors Service
Maintenance and service requirements specific to emissions sensors
- Inspect sensor wiring
- Check for exhaust leaks
- Test sensor response
- Clean sensor tip
Ensure no damage to wiring harness during inspection
- Perform full diagnostic scan
- Replace sensor if response is slow
- Check mounting integrity
- Test voltage output
Use diagnostic tools compatible with OBD-II
- Replace sensor as preventive maintenance
- Inspect exhaust system for damage
- Test for system calibration
- Verify emissions compliance
Replace with OEM or equivalent parts only
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What are the compatibility specifications for emissions sensors in 2006-2018 Mercedes Sprinter?
What are the compatibility specifications for emissions sensors in 2006-2018 Mercedes Sprinter?
The emissions sensors for the 2006-2018 Mercedes Sprinter are designed to be compatible with the vehicle's specific engine types, including the OM642 and OM651 diesel engines. These sensors are crucial for monitoring NOx, O2, and particulate matter levels, ensuring compliance with Euro 4 and Euro 5 emissions standards. They are not interchangeable with sensors from other vehicle models or engine types. Always verify the part numbers and engine specifications before installation.
Q2 What maintenance is required for emissions sensors in a Mercedes Sprinter?
What maintenance is required for emissions sensors in a Mercedes Sprinter?
Regular maintenance for emissions sensors in a Mercedes Sprinter includes periodic inspection for soot buildup, damage, or wear. Cleaning the sensors during routine servicing can prevent performance degradation. Additionally, ensure the vehicle's exhaust system is free of leaks, as these can cause inaccurate sensor readings. Replacement is typically recommended every 100,000 miles or if diagnostic trouble codes (DTCs) indicate sensor failure.
Q3 How do I install or replace emissions sensors in a 2006-2018 Mercedes Sprinter?
How do I install or replace emissions sensors in a 2006-2018 Mercedes Sprinter?
To install or replace emissions sensors, first locate the sensor in the exhaust system, typically near the catalytic converter or diesel particulate filter. Disconnect the electrical connector and use a wrench to remove the old sensor. Apply anti-seize compound to the threads of the new sensor to prevent corrosion. Install the new sensor, reconnect the electrical connector, and clear any fault codes using a diagnostic tool. Ensure the vehicle is cool before starting the process.
Q4 What should I do if my emissions sensor is malfunctioning?
What should I do if my emissions sensor is malfunctioning?
If your emissions sensor is malfunctioning, start by checking for diagnostic trouble codes (DTCs) using an OBD-II scanner. Common issues include sensor contamination, wiring damage, or exhaust leaks. Clean the sensor if it’s covered in soot or debris. Inspect the wiring for damage and repair if necessary. If the problem persists, replace the sensor. Always ensure the vehicle’s exhaust system is in good condition.
Q5 How can I optimize the performance of my emissions sensors?
How can I optimize the performance of my emissions sensors?
To optimize emissions sensor performance, use high-quality diesel fuel and adhere to regular maintenance schedules. Avoid short trips that prevent the exhaust system from reaching optimal operating temperatures. Periodically clean the sensors to remove soot and debris. Ensure the vehicle’s software is up to date, as updates can improve sensor accuracy and overall emissions system efficiency.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mercedes Sprinter Emissions System Service Manual
Coming SoonThis manual provides detailed instructions for servicing and maintaining the emissions system, including sensors, for the 2006-2018 Mercedes Sprinter.
Technical Service Bulletin: Emissions Sensor Updates
Coming SoonThis bulletin outlines updates and common issues related to emissions sensors in the 2006-2018 Mercedes Sprinter, along with recommended solutions.
Mercedes Sprinter Emissions Parts Catalog
Coming SoonA comprehensive guide to emissions-related parts, including sensors, for the 2006-2018 Mercedes Sprinter, with part numbers and compatibility details.
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