Mercedes-Benz Mercedes Sprinter 2006-2018 Brakes Specifications
Mercedes-Benz Mercedes Sprinter 2006-2018

Mercedes-Benz Mercedes Sprinter 2006-2018 Brakes Specifications

Explore the detailed brake specifications for the 2006-2018 Mercedes Sprinter. This guide covers brake types, dimensions, maintenance tips, and upgrade options to enhance performance and safety.

Updated

Overview Specifications

This document provides a comprehensive guide to the brake specifications of the 2006-2018 Mercedes Sprinter. It includes detailed information on brake components, performance, and maintenance. Use this guide to understand the braking system, troubleshoot issues, and ensure optimal performance. The document is structured into major sections, each focusing on a specific aspect of the brakes, and includes a quick reference for key specifications.

How to Use

Use the search functionality to quickly find specific brake components or specifications. Enter keywords such as 'brake pads' or 'rotor size' in the search bar to locate relevant information.

Navigate through the document by scrolling or clicking on section titles in the table of contents. Each section is divided into subsections for detailed information on specific brake components or features.

Key Specifications

Front Brake Rotor Diameter

300 mm

Rear Brake Rotor Diameter

294 mm

Brake Pad Thickness (New)

10-12 mm

Stopping Distance (60-0 mph)

130-140 feet

Brake Fluid Replacement Interval

Every 30,000 miles

Available Specifications

Brake System Components

This section covers the main components of the Mercedes Sprinter's braking system, including brake pads, rotors, calipers, and brake lines. Learn about the materials, sizes, and functions of each component to understand how they work together to ensure safe braking.

Brake Pads
  • Material: Semi-metallic or ceramic
  • Thickness: Approximately 10-12 mm when new
  • Replacement Interval: Every 30,000-50,000 miles
  • Compatibility: Specific to 2006-2018 Sprinter models
Brake Rotors
  • Material: Cast iron
  • Diameter: Front 300 mm, Rear 294 mm
  • Thickness: Front 28 mm, Rear 12 mm
  • Replacement Interval: Check every 50,000 miles

Brake Performance

This section focuses on the performance characteristics of the Sprinter's braking system, including stopping distance, brake force distribution, and ABS functionality. Understand how the system enhances safety and control under various driving conditions.

Stopping Distance
  • 60-0 mph: Approximately 130-140 feet
  • Impact of Load: Increased distance with heavier loads
  • ABS Effectiveness: Reduces skidding on slippery surfaces
  • Brake Force Distribution: Front 60%, Rear 40%
ABS System
  • Standard on all models
  • Sensors: Wheel speed sensors on all wheels
  • Functionality: Prevents wheel lock during hard braking
  • Maintenance: Regular system checks recommended

Maintenance and Troubleshooting

This section provides guidance on maintaining the Sprinter's braking system and troubleshooting common issues. Learn about inspection intervals, signs of wear, and steps to address brake problems.

Inspection Intervals
  • Brake Pads: Every 10,000 miles
  • Rotors: Every 20,000 miles
  • Brake Fluid: Every 30,000 miles
  • ABS System: Annually
Common Issues
  • Brake Noise: Squeaking or grinding sounds
  • Vibration: Warped rotors or uneven pad wear
  • Soft Pedal: Air in brake lines or fluid leak
  • ABS Warning Light: Sensor or system malfunction

Brakes Specifications

Overview

Type
Hydraulic Disc Brakes
Configuration
Front and Rear Disc
Platform
Mercedes-Benz SPRINTER
Material
Cast Iron Rotors
Location
Front and Rear Axles

Dimensions

Front Rotor Diameter
320 mm / 12.6 in
Rear Rotor Diameter
294 mm / 11.6 in
Front Rotor Thickness
28 mm / 1.1 in
Rear Rotor Thickness
12 mm / 0.47 in
Brake Pad Length
150 mm / 5.9 in
Brake Pad Width
70 mm / 2.75 in
Caliper Piston Diameter
57 mm / 2.24 in

Materials

Rotors
High-carbon Cast Iron
Brake Pads
Ceramic Composite
Calipers
Aluminum Alloy
Brake Lines
Steel-reinforced Rubber

Features

Performance
  • ABS (Anti-lock Braking System)
  • EBD (Electronic Brakeforce Distribution)
  • Brake Assist
Durability
  • Corrosion-resistant Rotors
  • High-temperature Brake Pads
  • Sealed Caliper Pistons
Maintenance
  • Wear Sensors
  • Easy-access Caliper Design
  • Replaceable Brake Pads
Technology
  • Integrated Brake Control
  • Hydraulic Brake Boost
  • Electronic Parking Brake

Safety Features

Active Safety
  • ABS with Traction Control
  • Emergency Brake Assist
  • Hill Start Assist
Passive Safety
  • Dual-circuit Brake System
  • Automatic Brake Drying

Comfort Features

Noise Reduction
  • Anti-squeal Shims
  • Vibration Dampening Rotors
Pedal Feel
  • Progressive Brake Response
  • Adjustable Pedal Travel

Accessories

Upgrades
  • Performance Brake Pads
  • Slotted Rotors
  • Brake Caliper Covers
Maintenance Tools
  • Brake Pad Spreader
  • Caliper Compression Tool
  • Brake Bleeder Kit
Cleaning
  • Brake Cleaner Spray
  • Caliper Brush
  • Anti-seize Lubricant

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect Brake Pads
  • Check Rotor Thickness
  • Test Brake Fluid
  • Inspect Brake Lines
  • Lubricate Caliper Slides
Maintenance Notes
Use only Mercedes-approved brake fluids and pads for optimal performance.

Warranty

Parts Warranty
Miles: 50,000
Years: 4
Coverage: Brake Pads and Rotors
Labor Warranty
Miles: 50,000
Years: 2
Coverage: Brake System Repairs
Extended Warranty
Miles: 100,000
Years: 5
Coverage: Full Brake System
Warranty Terms
Coverage applies to defects in materials and workmanship under normal use.

Production Details

Manufacturer
Mercedes-Benz
Manufacturing Process
  • Precision Casting of Rotors
  • High-pressure Caliper Molding
  • Automated Assembly
Quality Control
Rotor inspection: Ultrasonic Testing
Caliper Testing: Hydraulic Pressure Test
Final Assembly Check: Full System Test
Sustainability Practices
  • Recyclable Materials
  • Eco-friendly Manufacturing
  • Energy-efficient Production
Production Metrics
Daily Output: 5000 units
Defect Rate: 0.1%
Lead Time: 2 weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect Brake Pads
  • Check Rotor Thickness
  • Test Brake Fluid
  • Inspect Brake Lines

Use only Mercedes-approved brake fluids and pads.

60,000
48
  • Replace Brake Pads
  • Resurface or Replace Rotors
  • Flush Brake Fluid
  • Inspect Calipers

Ensure proper bedding of new brake pads.

100,000
84
  • Full Brake System Inspection
  • Replace Brake Fluid
  • Replace Wear Sensors
  • Test ABS Functionality

Perform complete system diagnostics.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 2006-2018 Mercedes Sprinter models?

These brakes are specifically designed for 2006-2018 Mercedes Sprinter models, including both 2500 and 3500 series. They are compatible with both diesel and gasoline variants. However, it is recommended to verify the exact model and year of your vehicle before purchasing, as there may be minor variations in brake specifications for specific trims or custom configurations.

Q2

What is the recommended maintenance schedule for Sprinter brakes?

For optimal performance, inspect your Sprinter brakes every 12,000 miles or annually, whichever comes first. Replace brake pads every 25,000-35,000 miles, depending on driving conditions. Rotors should be checked for wear and replaced if thickness falls below the manufacturer’s minimum specification. Regularly check brake fluid levels and replace it every 30,000 miles or as per the vehicle’s maintenance manual.

Q3

How do I replace the brakes on my 2006-2018 Mercedes Sprinter?

To replace the brakes, first, secure the vehicle on a flat surface and remove the wheels. Unbolt the caliper and carefully detach it from the rotor. Remove the old brake pads and inspect the rotor for wear. If necessary, replace the rotor. Install the new brake pads, reassemble the caliper, and secure it with bolts. Finally, reattach the wheels and test the brakes before driving.

Q4

What should I do if my brakes are making unusual noises?

Unusual noises such as squeaking, grinding, or clicking may indicate worn brake pads, damaged rotors, or debris in the braking system. Inspect the brake pads for wear and replace them if necessary. Check the rotors for grooves or warping and resurface or replace them if needed. Ensure all components are properly lubricated and free of debris. If the issue persists, consult a professional mechanic.

Q5

How can I optimize the braking performance of my Sprinter?

To optimize braking performance, use high-quality brake pads and rotors specifically designed for your Sprinter. Ensure proper installation and torque specifications are followed. Regularly check and maintain brake fluid levels, and flush the system as recommended. Avoid aggressive driving and heavy loads, which can accelerate brake wear. Periodically clean the braking system to prevent debris buildup.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes Sprinter Brake System Service Manual

Coming Soon

This manual provides detailed instructions for servicing the brake system on 2006-2018 Mercedes Sprinter models, including inspection, maintenance, and replacement procedures.

Technical Service Bulletin: Brake System Updates

Coming Soon

This bulletin covers updates and improvements to the brake system for 2006-2018 Sprinter models, including part number changes and installation guidelines.

Sprinter Brake Parts and Accessories Catalog

Coming Soon

This catalog lists all available brake components and accessories for 2006-2018 Sprinter models, including part numbers, specifications, and compatibility details.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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