Mercedes-Benz Mercedes Sprinter 2006-2018 5G-TRONIC Transmission Specifications
This document provides detailed technical specifications for the 5G-Tronic automatic transmission used in Mercedes Sprinter vans from 2006 to 2018. It includes comprehensive data on gear ratios, torque capacity, fluid requirements, shift patterns, and electronic control systems. The specifications cover both standard and optional configurations, helping owners, technicians, and enthusiasts understand the transmission's capabilities and maintenance needs. This resource is invaluable for diagnosing issues, performing upgrades, and ensuring proper maintenance. It also includes compatibility information for different Sprinter models and years, making it a must-have reference for anyone working with these vehicles.
5G-Tronic Transmission Overview Specifications
This document provides detailed specifications and technical information about the 5G-Tronic transmission used in Mercedes Sprinter vehicles from 2006 to 2018. It includes sections on design features, performance metrics, maintenance tips, and troubleshooting guidelines. Use this guide to understand the transmission's capabilities, ensure proper maintenance, and address common issues. Whether you're a technician, owner, or enthusiast, this resource will help you get the most out of your Sprinter's transmission.
How to Use
Use the search bar to find specific terms or topics within the document. Enter keywords related to the 5G-Tronic transmission, such as 'gear ratios' or 'fluid capacity', to quickly locate relevant information.
Navigate through the document using the table of contents or section headings. Each section is organized to provide a comprehensive overview of the 5G-Tronic transmission, making it easy to find the information you need.
Key Specifications
Transmission Type
5-speed automatic
Fluid Capacity
7.5 liters
Gear Ratios
3.95:1 - 0.83:1
Weight
Approx. 120 kg
Service Interval
Every 60,000 miles
Available Specifications
Design and Features
This section covers the design elements and unique features of the 5G-Tronic transmission. Learn about its construction, components, and the technology that makes it a reliable choice for Mercedes Sprinter vehicles.
Design and Features
This section covers the design elements and unique features of the 5G-Tronic transmission. Learn about its construction, components, and the technology that makes it a reliable choice for Mercedes Sprinter vehicles.
Transmission Construction
- 5-speed automatic transmission
- Aluminum alloy housing for reduced weight
- Hydraulic torque converter
- Electronic control unit (ECU) for precise shifting
Key Features
- Adaptive shift logic for optimal performance
- Manual mode for driver control
- Smooth and efficient gear changes
- Durable design for heavy-duty use
Performance Metrics
Explore the performance capabilities of the 5G-Tronic transmission, including speed, efficiency, and durability. This section provides detailed metrics to help you understand how the transmission performs under various conditions.
Performance Metrics
Explore the performance capabilities of the 5G-Tronic transmission, including speed, efficiency, and durability. This section provides detailed metrics to help you understand how the transmission performs under various conditions.
Gear Ratios and Speeds
- 1st gear: 3.95:1
- 2nd gear: 2.42:1
- 3rd gear: 1.49:1
- 4th gear: 1.00:1
- 5th gear: 0.83:1
Efficiency and Fuel Economy
- Optimized for fuel efficiency
- Reduced energy loss through advanced design
- Improved acceleration and cruising performance
- Compatible with various engine types
Maintenance and Care
Proper maintenance is essential for the longevity and performance of the 5G-Tronic transmission. This section provides tips and guidelines for routine care, fluid changes, and inspections to keep your transmission in top condition.
Maintenance and Care
Proper maintenance is essential for the longevity and performance of the 5G-Tronic transmission. This section provides tips and guidelines for routine care, fluid changes, and inspections to keep your transmission in top condition.
Routine Maintenance
- Regular fluid checks and changes
- Inspection of seals and gaskets
- Monitoring of transmission temperature
- Timely replacement of worn components
Fluid Specifications
- Use only approved transmission fluid
- Fluid capacity: 7.5 liters
- Check fluid level when transmission is warm
- Replace fluid every 60,000 miles or as recommended
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Transmission Specifications
Overview
- Type
- 5-speed automatic
- Configuration
- Longitudinal
- Platform
- Mercedes-Benz Sprinter
- Material
- Aluminum casing
- Location
- Rear-wheel drive
Dimensions
- Length
- 29.5 inches (749 mm)
- Width
- 23.6 inches (600 mm)
- Height
- 19.7 inches (500 mm)
- Weight
- 187.4 lbs (85 kg)
- input Shaft Length
- 12.2 inches (310 mm)
- Output Shaft Length
- 14.6 inches (370 mm)
- Fluid Capacity
- 7.4 quarts (7 liters)
Materials
- Casing
- Aluminum alloy
- Gears
- Hardened steel
- Clutch Packs
- Composite friction materials
- Seals
- Viton rubber
Features
- Transmission Control
-
- Adaptive shift logic
- Manual mode with shift paddles
- Sport mode
- Winter mode
- Efficiency
-
- Lock-up torque converter
- Reduced internal friction
- Optimized gear ratios
- Durability
-
- Reinforced gear sets
- High-temperature resistance
- Corrosion-resistant materials
- Performance
-
- Smooth shift transitions
- Quick response to throttle input
- Enhanced acceleration
Safety Features
- Fail Safe
-
- Limp-home mode
- Overheat protection
- Diagnostics
-
- Integrated fault codes
- Real-time monitoring
Comfort Features
- Ride Quality
-
- Smooth gear changes
- Reduced noise levels
- Convenience
-
- Automatic shifting
- Hill start assist
Accessories
- Fluid
-
- ATF 134 FE
- Transmission fluid conditioner
- Tools
-
- Transmission jack adapter
- Diagnostic scanner
- Upgrades
-
- Shift kit
- Performance torque converter
Maintenance
- Service intervals
-
- Every 60,000 miles for fluid change
- Every 120,000 miles for filter replacement
- Service Items
-
- Inspect for leaks
- Check fluid level and condition
- Replace filter and gasket
- Reset adaptive values
- Notes
- Use only recommended ATF 134 FE fluid
Warranty
- Basic
- 3 years/36,000 miles
- Powertrain
- 5 years/60,000 miles
- Corrosion
- 7 years/unlimited miles
- Emissions
- 2 years/24,000 miles
Production Details
- Manufacturer
- Mercedes-Benz
- Manufacturing Process
-
- CNC machining
- Heat treatment
- Precision assembly
- Quality Control
- Testing: Dynamic load testinginspection: 100% component inspection
- Sustainability
-
- Recyclable materials
- Energy-efficient production
- Production Metrics
-
- Annual output: 500,000 units
- Defect rate: <0.1%
Service Information for 5g tronic transmission Service
Maintenance and service requirements specific to this component
- Inspect transmission fluid level
- Check for leaks
- Reset adaptive shift values
- Inspect transmission mount
Use only ATF 134 FE fluid
- Replace transmission fluid
- Replace transmission filter
- Inspect clutch packs
- Check torque converter
Requires specialized tools for filter replacement
- Complete transmission overhaul
- Replace all seals and gaskets
- Inspect and replace worn gears
- Test transmission control module
Major service requires professional setup and calibration
Common Questions
Find answers to common questions about torque specifications
Q1 Is the 5G-Tronic transmission compatible with all 2006-2018 Mercedes Sprinter models?
Is the 5G-Tronic transmission compatible with all 2006-2018 Mercedes Sprinter models?
The 5G-Tronic transmission is compatible with specific Mercedes Sprinter models produced between 2006 and 2018, primarily those with diesel engines. Compatibility depends on the engine type, drivetrain, and model year. Refer to the vehicle's technical documentation or consult a Mercedes-Benz dealer to confirm compatibility. Certain models with manual transmissions or all-wheel-drive systems may require additional modifications for compatibility.
Q2 What are the maintenance requirements for the 5G-Tronic transmission?
What are the maintenance requirements for the 5G-Tronic transmission?
The 5G-Tronic transmission requires regular maintenance to ensure optimal performance. Key tasks include checking and replacing the transmission fluid every 60,000 to 100,000 miles, inspecting the transmission filter, and monitoring for leaks or unusual noises. Regular software updates from Mercedes-Benz are also recommended to address potential issues and improve functionality. Adhering to the maintenance schedule in the owner's manual is essential for longevity.
Q3 How do I install or replace the 5G-Tronic transmission in my Sprinter?
How do I install or replace the 5G-Tronic transmission in my Sprinter?
Replacing the 5G-Tronic transmission involves several steps: disconnect the battery, remove the transmission pan and fluid, detach the driveshaft, unbolt the transmission, and carefully lower it from the vehicle. Installation requires aligning the new transmission, securing it with bolts, reattaching the driveshaft, refilling the transmission fluid, and reconnecting the battery. Professional installation is recommended due to the complexity and need for specialized tools.
Q4 What should I do if my 5G-Tronic transmission is malfunctioning?
What should I do if my 5G-Tronic transmission is malfunctioning?
If the 5G-Tronic transmission malfunctions, start by checking the transmission fluid level and condition. Inspect for leaks or damaged components. Use a diagnostic tool to scan for error codes and consult the vehicle's manual for specific troubleshooting steps. Common issues include delayed shifting or slipping gears, which may require fluid replacement, software updates, or professional servicing. Address problems promptly to avoid further damage.
Q5 How can I optimize the performance of my 5G-Tronic transmission?
How can I optimize the performance of my 5G-Tronic transmission?
To optimize the 5G-Tronic transmission, ensure regular maintenance, including fluid changes and software updates. Use only Mercedes-Benz-approved transmission fluid and filters. Avoid aggressive driving and excessive towing to reduce wear. Consider installing a transmission cooler if towing heavy loads. Regularly check for software updates from Mercedes-Benz, as these can enhance performance and address known issues.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mercedes Sprinter 5G-Tronic Transmission Service Manual
Coming SoonDetailed instructions for servicing and maintaining the 5G-Tronic transmission in 2006-2018 Mercedes Sprinter models.
5G-Tronic Transmission Technical Bulletin
Coming SoonLatest updates and technical information regarding the 5G-Tronic transmission, including common issues and resolutions.
Mercedes Sprinter Parts and Accessories Catalog
Coming SoonComprehensive guide to parts and accessories for the 2006-2018 Mercedes Sprinter, including transmission components.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.