Mercedes-Benz Mercedes Sprinter 1995-2006 Fuel System Specifications
Detailed fuel specifications for the 1995-2006 Mercedes-Benz Sprinter, including fuel type, system, tank capacity, consumption, and emission standards. Essential for maintenance, performance optimization, and compliance.
Overview Specifications
This document provides detailed fuel specifications for the 1995-2006 Mercedes Sprinter. It includes information on fuel types, consumption, efficiency, and maintenance tips. Use this guide to understand the fuel requirements and optimize the performance of your vehicle. The document is organized into sections for easy navigation and includes a quick reference for key specifications.
How to Use
Use the search functionality to quickly find specific fuel-related terms or specifications. Enter keywords like 'fuel type' or 'consumption' to locate relevant information.
Navigate through the document using the section titles and subsection summaries. Each section is designed to provide detailed information on specific aspects of fuel specifications.
Key Specifications
Fuel Type
Diesel
Fuel Tank Capacity
25 gallons
City MPG
18-22 MPG
Highway MPG
24-28 MPG
Combined MPG
20-24 MPG
Available Specifications
Fuel Types
This section covers the different types of fuel suitable for the 1995-2006 Mercedes Sprinter. It includes details on diesel and alternative fuel options, as well as recommendations for optimal performance.
Fuel Types
This section covers the different types of fuel suitable for the 1995-2006 Mercedes Sprinter. It includes details on diesel and alternative fuel options, as well as recommendations for optimal performance.
Recommended Fuel Types
- Diesel is the primary recommended fuel type.
- Use low-sulfur diesel for better engine performance.
- Avoid using biodiesel blends above B5.
- Adhere to Mercedes-Benz fuel quality standards.
Alternative Fuel Options
- Limited compatibility with biodiesel blends.
- No support for ethanol-based fuels.
- Consider fuel additives for enhanced performance.
- Consult the owner’s manual for specific guidelines.
Fuel Consumption
This section provides an overview of the fuel consumption rates for the 1995-2006 Mercedes Sprinter. It includes data for different driving conditions and tips for improving fuel efficiency.
Fuel Consumption
This section provides an overview of the fuel consumption rates for the 1995-2006 Mercedes Sprinter. It includes data for different driving conditions and tips for improving fuel efficiency.
Average Fuel Consumption
- City driving: 18-22 MPG (miles per gallon).
- Highway driving: 24-28 MPG.
- Combined average: 20-24 MPG.
- Factors affecting consumption include load and driving habits.
Improving Fuel Efficiency
- Maintain proper tire pressure.
- Regularly service the engine and fuel system.
- Avoid excessive idling.
- Use cruise control on highways.
Fuel System Maintenance
This section outlines the maintenance requirements for the fuel system of the 1995-2006 Mercedes Sprinter. It includes tips for keeping the fuel system clean and functioning efficiently.
Fuel System Maintenance
This section outlines the maintenance requirements for the fuel system of the 1995-2006 Mercedes Sprinter. It includes tips for keeping the fuel system clean and functioning efficiently.
Regular Maintenance
- Replace the fuel filter every 20,000 miles.
- Inspect fuel lines for leaks and wear.
- Clean the fuel injectors annually.
- Check the fuel tank for rust or damage.
Troubleshooting
- Common signs of fuel system issues include poor mileage and engine misfires.
- Use diagnostic tools to identify fuel system problems.
- Address issues promptly to avoid costly repairs.
- Consult a certified technician for complex problems.
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Component Specifications
Overview
- Type
- Diesel
- Configuration
- Direct Injection
- Platform
- OM611, OM612, OM647
- Material
- Ultra-Low Sulfur Diesel (ULSD)
- Location
- Underbody Fuel Tank
Dimensions
- Tank Capacity
- 25 gallons (94.6 liters)
- Fuel Line Diameter
- 8 mm (0.31 inches)
- injector Pressure
- 1600 bar (23206 psi)
- Fuel Filter Size
- 150 mm x 100 mm (5.9 inches x 3.9 inches)
- Fuel Pump Flow Rate
- 120 liters/hour (31.7 gallons/hour)
- Tank Weight Empty
- 15 kg (33 lbs)
- Tank Weight Full
- 40 kg (88 lbs)
Materials
- Tank
- High-Density Polyethylene (HDPE)
- Fuel Lines
- Nitrile Rubber
- injectors
- Stainless Steel
- Filter
- Cellulose and Synthetic Blend
- Pump
- Aluminum Alloy
Features
- Fuel Delivery
-
- Common Rail System
- High-Pressure Pump
- Precision Injectors
- Electronic Control Unit (ECU)
- Filtration
-
- Primary Fuel Filter
- Water Separator
- Secondary Fine Filter
- Emission Control
-
- Exhaust Gas Recirculation (EGR)
- Oxidation Catalyst
- Particulate Filter
- Safety
-
- Leak Detection System
- Roll-Over Valve
- Pressure Relief Valve
- Monitoring
-
- Fuel Level Sensor
- Fuel Temperature Sensor
- Pressure Sensor
Safety Features
- Tank integrity
-
- Impact-Resistant Design
- Fire-Resistant Materials
- Leak Prevention
-
- Sealed Fuel System
- Automatic Shut-Off Valve
- Environmental
-
- Low Emissions
- Spill Prevention
Comfort Features
- Noise Reduction
-
- Quiet Fuel Pump
- Insulated Fuel Lines
- Driving
-
- Smooth Power Delivery
- Consistent Fuel Flow
- Maintenance
-
- Easy Access to Filter
- Quick-Connect Fuel Lines
- Climate
-
- Cold-Start Assist
- Fuel Heater
Accessories
- Upgrades
-
- High-Performance Fuel Pump
- Upgraded Fuel Filter
- Stainless Steel Fuel Lines
- Diagnostics
-
- OBD-II Scanner
- Fuel Pressure Tester
- Injector Cleaning Kit
- Tools
-
- Fuel Line Clamp
- Filter Wrench
- Pressure Gauge
Maintenance
- Service interval
- 10,000 miles or 12 months
- Service Items
-
- Replace Fuel Filter
- Inspect Fuel Lines
- Check Fuel Pump Pressure
- Clean Injectors
- Test Emissions
- Maintenance Notes
- Use only ULSD fuel and approved additives
Warranty
- Basic
- Miles: 50,000Years: 3Coverage: Manufacturing Defects
- Powertrain
- Miles: 100,000Years: 5Coverage: Fuel System Components
- Emissions
- Miles: 70,000Years: 7Coverage: Catalytic Converter and Filter
- Corrosion
- Miles: UnlimitedYears: 10Coverage: Fuel Tank Rust
Production Details
- Manufacturer
- Daimler AG
- Manufacturing Process
-
- Injection Molding for Tank
- Precision Machining for Injectors
- Automated Assembly
- Quality Control
- Testing: Pressure and Leak Testsinspection: Visual and Dimensional ChecksCertification: ISO 9001
- Sustainability Practices
-
- Recycled Materials in Tank
- Low-Energy Manufacturing
- Eco-Friendly Packaging
- Production Metrics
- Annual Output: 500,000 UnitsDefect Rate: 0.01%
Service Information for Fuel Service
Maintenance and service requirements specific to the fuel system
- Replace Fuel Filter
- Inspect Fuel Lines for Leaks
- Check Fuel Pump Pressure
- Test Fuel Injectors
- Drain Water Separator
Use only manufacturer-approved fuel additives
- Replace High-Pressure Fuel Pump
- Clean Fuel Tank
- Inspect and Clean Injectors
- Test Emissions System
Ensure proper disposal of old fuel and filters
- Replace Fuel Tank
- Overhaul Fuel System
- Replace All Fuel Lines
- Test and Calibrate Sensors
Perform thorough system diagnostics before major service
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What type of fuel is compatible with the 1995-2006 Mercedes Sprinter?
What type of fuel is compatible with the 1995-2006 Mercedes Sprinter?
The 1995-2006 Mercedes Sprinter is compatible with diesel fuel. It is crucial to use ultra-low sulfur diesel (ULSD) with a sulfur content of no more than 15 ppm to ensure optimal engine performance and compliance with emission standards. Avoid using biodiesel blends above B5, as they may cause fuel system issues. Always refer to the owner’s manual for specific fuel recommendations.
Q2 What are the maintenance requirements for the fuel system in the Mercedes Sprinter?
What are the maintenance requirements for the fuel system in the Mercedes Sprinter?
Regular maintenance of the fuel system includes inspecting and replacing the fuel filter every 20,000 to 30,000 miles, checking for fuel leaks, and ensuring the fuel injectors are clean. Additionally, use fuel additives periodically to prevent injector clogging and maintain fuel efficiency. Always follow the manufacturer’s recommended maintenance schedule for optimal performance and longevity.
Q3 How do I replace the fuel filter in a 1995-2006 Mercedes Sprinter?
How do I replace the fuel filter in a 1995-2006 Mercedes Sprinter?
To replace the fuel filter, first, locate the filter housing near the engine. Depressurize the fuel system by removing the fuel pump fuse and running the engine until it stalls. Disconnect the fuel lines and remove the old filter. Install the new filter, ensuring proper orientation, and reconnect the fuel lines. Prime the system by turning the ignition key to the on position several times before starting the engine.
Q4 What should I do if my Mercedes Sprinter has difficulty starting or loses power?
What should I do if my Mercedes Sprinter has difficulty starting or loses power?
If your Sprinter has starting issues or loses power, first check the fuel filter for clogs and replace it if necessary. Inspect the fuel lines for leaks or blockages. Ensure the fuel pump is functioning correctly by listening for a humming sound when the ignition is turned on. If problems persist, have the fuel injectors and engine control unit (ECU) checked by a professional.
Q5 How can I optimize the fuel efficiency of my Mercedes Sprinter?
How can I optimize the fuel efficiency of my Mercedes Sprinter?
To optimize fuel efficiency, maintain a consistent driving speed, avoid excessive idling, and ensure your tires are properly inflated. Regularly service the fuel system, including cleaning the injectors and replacing the fuel filter as needed. Use high-quality diesel fuel and consider adding a fuel system cleaner periodically to reduce deposits and improve combustion efficiency.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mercedes Sprinter 1995-2006 Service Manual
Coming SoonThis manual provides detailed instructions for maintenance, repair, and troubleshooting of the Mercedes Sprinter, including the fuel system.
Technical Service Bulletin: Fuel System Updates
Coming SoonThis bulletin outlines important updates and modifications for the fuel system in the 1995-2006 Mercedes Sprinter.
Mercedes Sprinter Fuel System Parts Catalog
Coming SoonThis catalog lists all available parts and accessories for the fuel system of the 1995-2006 Mercedes Sprinter.
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.