Mercedes-Benz Mercedes Sprinter 1995-2006 Brakes Specifications
Explore detailed brake specifications for the 1995-2006 Mercedes Sprinter, including pad dimensions, rotor sizes, and maintenance tips. A must-read for mechanics and owners.
Overview Specifications
This document provides detailed specifications and information about the brake system for the 1995-2006 Mercedes Sprinter. It is designed to assist technicians, mechanics, and enthusiasts in understanding and maintaining the braking components. The sections cover brake types, maintenance, troubleshooting, and key specifications. Use the search functionality to find specific terms or navigate through the sections to explore detailed information.
How to Use
Use the search bar to enter specific terms related to the brakes, such as 'brake pads' or 'rotor size'. Results will highlight relevant sections and subsections for quick access.
Navigate through the major sections by clicking on their titles. Each section includes subsections with detailed points. Use the quick reference table for key specifications at a glance.
Key Specifications
Brake Pad Thickness (New)
10-12 mm
Rotor Diameter (Front)
280-320 mm
Brake Fluid Type
DOT 4
Caliper Type
Single-piston floating
Brake Pad Replacement Interval
30,000-70,000 miles
Available Specifications
Brake System Components
This section covers the primary components of the brake system in the 1995-2006 Mercedes Sprinter, including the brake pads, rotors, calipers, and brake lines. Understanding these components is essential for effective maintenance and troubleshooting.
Brake System Components
This section covers the primary components of the brake system in the 1995-2006 Mercedes Sprinter, including the brake pads, rotors, calipers, and brake lines. Understanding these components is essential for effective maintenance and troubleshooting.
Brake Pads
- Material: Semi-metallic or ceramic
- Thickness: 10-12 mm (new)
- Replacement interval: 30,000-70,000 miles
- Compatibility: Specific to front and rear axles
Rotors
- Diameter: 280-320 mm (front), 280-300 mm (rear)
- Thickness: 20-22 mm (new)
- Material: Cast iron
- Replacement interval: 50,000-80,000 miles
Calipers
- Type: Single-piston floating
- Material: Aluminum
- Function: Apply pressure to brake pads
- Maintenance: Regular lubrication of sliding pins
Brake Maintenance
This section provides guidelines for maintaining the brake system, including inspection intervals, common issues, and best practices for ensuring optimal performance and longevity.
Brake Maintenance
This section provides guidelines for maintaining the brake system, including inspection intervals, common issues, and best practices for ensuring optimal performance and longevity.
Inspection Intervals
- Brake pads: Every 10,000 miles
- Rotors: Every 20,000 miles
- Brake fluid: Every 30,000 miles
- Brake lines: Annually
Common Issues
- Squeaking or grinding noises
- Vibration during braking
- Reduced braking efficiency
- Leaking brake fluid
Best Practices
- Use OEM or high-quality aftermarket parts
- Replace brake fluid with DOT 4 specification
- Avoid aggressive braking to extend component life
- Regularly clean brake components to prevent debris buildup
Troubleshooting
This section outlines common brake problems, their potential causes, and recommended solutions to help diagnose and resolve issues effectively.
Troubleshooting
This section outlines common brake problems, their potential causes, and recommended solutions to help diagnose and resolve issues effectively.
Brake Noise
- Cause: Worn brake pads or rotors
- Solution: Replace pads and/or rotors
- Cause: Lack of lubrication on caliper pins
- Solution: Lubricate caliper pins
Brake Vibration
- Cause: Warped rotors
- Solution: Resurface or replace rotors
- Cause: Uneven brake pad wear
- Solution: Replace pads and inspect calipers
Soft Brake Pedal
- Cause: Air in brake lines
- Solution: Bleed brake system
- Cause: Leaking brake fluid
- Solution: Inspect and replace damaged components
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Brakes Specifications
Overview
- Type
- Hydraulic disc brakes
- Configuration
- Front and rear disc brakes
- Platform
- Mercedes-Benz Sprinter (T1N)
- Material
- Cast iron rotors, semi-metallic pads
- Location
- Wheel hubs
Dimensions
- Front Rotor Diameter
- 300 mm / 11.81 in
- Rear Rotor Diameter
- 280 mm / 11.02 in
- Front Rotor Thickness
- 22 mm / 0.87 in
- Rear Rotor Thickness
- 10 mm / 0.39 in
- Pad Length
- 150 mm / 5.91 in
- Pad Width
- 60 mm / 2.36 in
- Pad Thickness
- 12 mm / 0.47 in
- Brake Line Diameter
- 3/16 in / 4.75 mm
Materials
- Rotors
- Cast iron with heat-resistant coating
- Pads
- Semi-metallic friction material
- Calipers
- Aluminum alloy
- Brake Lines
- Steel braided with rubber coating
- Fluid
- DOT 4 hydraulic fluid
Features
- Performance
-
- High heat dissipation
- Anti-lock Braking System (ABS)
- Electronic Brakeforce Distribution (EBD)
- Stable braking under heavy loads
- Durability
-
- Corrosion-resistant rotors
- Long-lasting pad material
- Reinforced brake lines
- Sealed caliper pistons
- Safety
-
- ABS integration
- Emergency brake assist
- Brake pad wear sensors
- Hydraulic pressure monitoring
- Maintenance
-
- Easy pad replacement
- Removable rotors
- Serviceable calipers
- Accessible bleed valves
- Comfort
-
- Low noise operation
- Smooth braking feel
- Minimal pedal vibration
- Consistent performance
Safety Features
- Active Safety
-
- ABS prevents wheel lock-up
- EBD optimizes braking force
- Passive Safety
-
- Brake pad wear indicators
- Hydraulic system fail-safes
- Monitoring
-
- Brake fluid level sensor
- ABS diagnostic system
Comfort Features
- Noise Reduction
-
- Shimmed brake pads
- Vibration dampening rotors
- Pedal Feel
-
- Linear response
- Adjustable pedal height
- Heat Management
-
- Vented rotors
- Heat shields
- User interface
-
- Clear wear indicators
- Audible alerts for issues
Accessories
- Upgrades
-
- Performance brake pads
- Slotted rotors
- Stainless steel brake lines
- Maintenance Tools
-
- Brake caliper tool kit
- Bleed valve wrench
- Pad spreader
- Diagnostics
-
- ABS scanner
- Brake fluid tester
- Pad thickness gauge
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect brake pads
- Check rotor thickness
- Test brake fluid
- Inspect brake lines
- Lubricate caliper pins
- Maintenance Notes
- Replace pads if thickness is below 3 mm. Rotors should be resurfaced or replaced if below minimum thickness.
Warranty
- Parts Warranty
- Miles: 36,000Years: 3Coverage: Brake pads and rotors
- Labor Warranty
- Miles: 12,000Years: 1Coverage: Brake system repairs
- Extended Warranty
- Miles: 100,000Years: 5Coverage: ABS and calipers
- Terms
- Warranty void if non-OEM parts are used or service intervals are not followed.
Production Details
- Manufacturer
- Mercedes-Benz AG
- Manufacturing Process
-
- Precision casting for rotors
- CNC machining for calipers
- Automated pad assembly
- Quality Control
- Rotor inspection: X-ray and ultrasonic testingPad Testing: Friction coefficient verificationCaliper Testing: Pressure and leak testing
- Sustainability Practices
-
- Recycled materials in pads
- Eco-friendly brake fluid
- Energy-efficient manufacturing
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.01%Lead Time: 4 weeks
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads and rotors
- Check brake fluid level and quality
- Lubricate caliper pins
- Test ABS functionality
Ensure brake fluid is replaced every 2 years.
- Replace brake pads if necessary
- Resurface or replace rotors
- Inspect and clean calipers
- Test brake system pressure
Use OEM parts to maintain warranty.
- Replace brake fluid
- Inspect and replace brake lines if needed
- Check ABS sensors and wiring
- Perform full brake system diagnostic
Major service requires specialized tools and expertise.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 1995-2006 Mercedes Sprinter models?
Are these brakes compatible with all 1995-2006 Mercedes Sprinter models?
The brakes are specifically designed for 1995-2006 Mercedes Sprinter models, including both 2500 and 3500 series. They are compatible with all wheel configurations and engine types within this range. However, it is recommended to verify your vehicle's exact specifications, such as wheel size and axle type, to ensure proper fitment and performance.
Q2 What is the recommended maintenance schedule for Sprinter brakes?
What is the recommended maintenance schedule for Sprinter brakes?
Regular maintenance is crucial for optimal brake performance. Inspect brake pads every 10,000 miles and replace them if worn below 3mm. Check brake fluid levels monthly and replace it every 30,000 miles or as recommended in your vehicle's manual. Rotors should be inspected for wear and warping during pad replacement. Always follow the manufacturer’s guidelines for specific intervals.
Q3 How do I replace the brake pads on a 1995-2006 Mercedes Sprinter?
How do I replace the brake pads on a 1995-2006 Mercedes Sprinter?
To replace brake pads, first lift the vehicle and remove the wheels. Unbolt the caliper and carefully remove the old pads. Compress the caliper piston using a C-clamp. Install the new pads, ensuring they are properly aligned. Reattach the caliper and torque the bolts to the specified value. Finally, reinstall the wheels and test the brakes before driving.
Q4 What should I do if my Sprinter's brakes are squeaking or grinding?
What should I do if my Sprinter's brakes are squeaking or grinding?
Squeaking or grinding noises often indicate worn brake pads or contaminated rotors. Inspect the pads for wear and replace them if necessary. Check rotors for scoring or uneven wear, and resurface or replace them if required. Ensure all components are clean and properly lubricated. If the issue persists, inspect the calipers and brake hardware for damage.
Q5 How can I improve the braking performance of my Sprinter?
How can I improve the braking performance of my Sprinter?
Upgrade to high-performance brake pads and rotors for better stopping power. Ensure proper bed-in procedures are followed after installation. Regularly flush and replace brake fluid to maintain hydraulic efficiency. Inspect and maintain the brake system components, including calipers and hoses. Avoid overloading the vehicle, as excessive weight can strain the braking system.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mercedes Sprinter Service Manual (1995-2006)
Coming SoonComprehensive guide covering maintenance, repair, and technical specifications for 1995-2006 Mercedes Sprinter models.
Technical Service Bulletin: Brake System Updates
Coming SoonOfficial bulletin addressing common brake system issues and recommended updates for 1995-2006 Sprinter models.
Sprinter Brake Parts Catalog
Coming SoonDetailed catalog of OEM and aftermarket brake parts for 1995-2006 Mercedes Sprinter vehicles.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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