Mercedes-Benz Mercedes Sprinter 1995-2006 Brakes Specifications
Mercedes-Benz Mercedes Sprinter 1995-2006

Mercedes-Benz Mercedes Sprinter 1995-2006 Brakes Specifications

Explore detailed brake specifications for the 1995-2006 Mercedes Sprinter, including pad dimensions, rotor sizes, and maintenance tips. A must-read for mechanics and owners.

Updated

Overview Specifications

This document provides detailed specifications and information about the brake system for the 1995-2006 Mercedes Sprinter. It is designed to assist technicians, mechanics, and enthusiasts in understanding and maintaining the braking components. The sections cover brake types, maintenance, troubleshooting, and key specifications. Use the search functionality to find specific terms or navigate through the sections to explore detailed information.

How to Use

Use the search bar to enter specific terms related to the brakes, such as 'brake pads' or 'rotor size'. Results will highlight relevant sections and subsections for quick access.

Navigate through the major sections by clicking on their titles. Each section includes subsections with detailed points. Use the quick reference table for key specifications at a glance.

Key Specifications

Brake Pad Thickness (New)

10-12 mm

Rotor Diameter (Front)

280-320 mm

Brake Fluid Type

DOT 4

Caliper Type

Single-piston floating

Brake Pad Replacement Interval

30,000-70,000 miles

Available Specifications

Brake System Components

This section covers the primary components of the brake system in the 1995-2006 Mercedes Sprinter, including the brake pads, rotors, calipers, and brake lines. Understanding these components is essential for effective maintenance and troubleshooting.

Brake Pads
  • Material: Semi-metallic or ceramic
  • Thickness: 10-12 mm (new)
  • Replacement interval: 30,000-70,000 miles
  • Compatibility: Specific to front and rear axles
Rotors
  • Diameter: 280-320 mm (front), 280-300 mm (rear)
  • Thickness: 20-22 mm (new)
  • Material: Cast iron
  • Replacement interval: 50,000-80,000 miles
Calipers
  • Type: Single-piston floating
  • Material: Aluminum
  • Function: Apply pressure to brake pads
  • Maintenance: Regular lubrication of sliding pins

Brake Maintenance

This section provides guidelines for maintaining the brake system, including inspection intervals, common issues, and best practices for ensuring optimal performance and longevity.

Inspection Intervals
  • Brake pads: Every 10,000 miles
  • Rotors: Every 20,000 miles
  • Brake fluid: Every 30,000 miles
  • Brake lines: Annually
Common Issues
  • Squeaking or grinding noises
  • Vibration during braking
  • Reduced braking efficiency
  • Leaking brake fluid
Best Practices
  • Use OEM or high-quality aftermarket parts
  • Replace brake fluid with DOT 4 specification
  • Avoid aggressive braking to extend component life
  • Regularly clean brake components to prevent debris buildup

Troubleshooting

This section outlines common brake problems, their potential causes, and recommended solutions to help diagnose and resolve issues effectively.

Brake Noise
  • Cause: Worn brake pads or rotors
  • Solution: Replace pads and/or rotors
  • Cause: Lack of lubrication on caliper pins
  • Solution: Lubricate caliper pins
Brake Vibration
  • Cause: Warped rotors
  • Solution: Resurface or replace rotors
  • Cause: Uneven brake pad wear
  • Solution: Replace pads and inspect calipers
Soft Brake Pedal
  • Cause: Air in brake lines
  • Solution: Bleed brake system
  • Cause: Leaking brake fluid
  • Solution: Inspect and replace damaged components

Brakes Specifications

Overview

Type
Hydraulic disc brakes
Configuration
Front and rear disc brakes
Platform
Mercedes-Benz Sprinter (T1N)
Material
Cast iron rotors, semi-metallic pads
Location
Wheel hubs

Dimensions

Front Rotor Diameter
300 mm / 11.81 in
Rear Rotor Diameter
280 mm / 11.02 in
Front Rotor Thickness
22 mm / 0.87 in
Rear Rotor Thickness
10 mm / 0.39 in
Pad Length
150 mm / 5.91 in
Pad Width
60 mm / 2.36 in
Pad Thickness
12 mm / 0.47 in
Brake Line Diameter
3/16 in / 4.75 mm

Materials

Rotors
Cast iron with heat-resistant coating
Pads
Semi-metallic friction material
Calipers
Aluminum alloy
Brake Lines
Steel braided with rubber coating
Fluid
DOT 4 hydraulic fluid

Features

Performance
  • High heat dissipation
  • Anti-lock Braking System (ABS)
  • Electronic Brakeforce Distribution (EBD)
  • Stable braking under heavy loads
Durability
  • Corrosion-resistant rotors
  • Long-lasting pad material
  • Reinforced brake lines
  • Sealed caliper pistons
Safety
  • ABS integration
  • Emergency brake assist
  • Brake pad wear sensors
  • Hydraulic pressure monitoring
Maintenance
  • Easy pad replacement
  • Removable rotors
  • Serviceable calipers
  • Accessible bleed valves
Comfort
  • Low noise operation
  • Smooth braking feel
  • Minimal pedal vibration
  • Consistent performance

Safety Features

Active Safety
  • ABS prevents wheel lock-up
  • EBD optimizes braking force
Passive Safety
  • Brake pad wear indicators
  • Hydraulic system fail-safes
Monitoring
  • Brake fluid level sensor
  • ABS diagnostic system

Comfort Features

Noise Reduction
  • Shimmed brake pads
  • Vibration dampening rotors
Pedal Feel
  • Linear response
  • Adjustable pedal height
Heat Management
  • Vented rotors
  • Heat shields
User interface
  • Clear wear indicators
  • Audible alerts for issues

Accessories

Upgrades
  • Performance brake pads
  • Slotted rotors
  • Stainless steel brake lines
Maintenance Tools
  • Brake caliper tool kit
  • Bleed valve wrench
  • Pad spreader
Diagnostics
  • ABS scanner
  • Brake fluid tester
  • Pad thickness gauge

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect brake pads
  • Check rotor thickness
  • Test brake fluid
  • Inspect brake lines
  • Lubricate caliper pins
Maintenance Notes
Replace pads if thickness is below 3 mm. Rotors should be resurfaced or replaced if below minimum thickness.

Warranty

Parts Warranty
Miles: 36,000
Years: 3
Coverage: Brake pads and rotors
Labor Warranty
Miles: 12,000
Years: 1
Coverage: Brake system repairs
Extended Warranty
Miles: 100,000
Years: 5
Coverage: ABS and calipers
Terms
Warranty void if non-OEM parts are used or service intervals are not followed.

Production Details

Manufacturer
Mercedes-Benz AG
Manufacturing Process
  • Precision casting for rotors
  • CNC machining for calipers
  • Automated pad assembly
Quality Control
Rotor inspection: X-ray and ultrasonic testing
Pad Testing: Friction coefficient verification
Caliper Testing: Pressure and leak testing
Sustainability Practices
  • Recycled materials in pads
  • Eco-friendly brake fluid
  • Energy-efficient manufacturing
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.01%
Lead Time: 4 weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect brake pads and rotors
  • Check brake fluid level and quality
  • Lubricate caliper pins
  • Test ABS functionality

Ensure brake fluid is replaced every 2 years.

60,000
48
  • Replace brake pads if necessary
  • Resurface or replace rotors
  • Inspect and clean calipers
  • Test brake system pressure

Use OEM parts to maintain warranty.

100,000
72
  • Replace brake fluid
  • Inspect and replace brake lines if needed
  • Check ABS sensors and wiring
  • Perform full brake system diagnostic

Major service requires specialized tools and expertise.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 1995-2006 Mercedes Sprinter models?

The brakes are specifically designed for 1995-2006 Mercedes Sprinter models, including both 2500 and 3500 series. They are compatible with all wheel configurations and engine types within this range. However, it is recommended to verify your vehicle's exact specifications, such as wheel size and axle type, to ensure proper fitment and performance.

Q2

What is the recommended maintenance schedule for Sprinter brakes?

Regular maintenance is crucial for optimal brake performance. Inspect brake pads every 10,000 miles and replace them if worn below 3mm. Check brake fluid levels monthly and replace it every 30,000 miles or as recommended in your vehicle's manual. Rotors should be inspected for wear and warping during pad replacement. Always follow the manufacturer’s guidelines for specific intervals.

Q3

How do I replace the brake pads on a 1995-2006 Mercedes Sprinter?

To replace brake pads, first lift the vehicle and remove the wheels. Unbolt the caliper and carefully remove the old pads. Compress the caliper piston using a C-clamp. Install the new pads, ensuring they are properly aligned. Reattach the caliper and torque the bolts to the specified value. Finally, reinstall the wheels and test the brakes before driving.

Q4

What should I do if my Sprinter's brakes are squeaking or grinding?

Squeaking or grinding noises often indicate worn brake pads or contaminated rotors. Inspect the pads for wear and replace them if necessary. Check rotors for scoring or uneven wear, and resurface or replace them if required. Ensure all components are clean and properly lubricated. If the issue persists, inspect the calipers and brake hardware for damage.

Q5

How can I improve the braking performance of my Sprinter?

Upgrade to high-performance brake pads and rotors for better stopping power. Ensure proper bed-in procedures are followed after installation. Regularly flush and replace brake fluid to maintain hydraulic efficiency. Inspect and maintain the brake system components, including calipers and hoses. Avoid overloading the vehicle, as excessive weight can strain the braking system.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes Sprinter Service Manual (1995-2006)

Coming Soon

Comprehensive guide covering maintenance, repair, and technical specifications for 1995-2006 Mercedes Sprinter models.

Technical Service Bulletin: Brake System Updates

Coming Soon

Official bulletin addressing common brake system issues and recommended updates for 1995-2006 Sprinter models.

Sprinter Brake Parts Catalog

Coming Soon

Detailed catalog of OEM and aftermarket brake parts for 1995-2006 Mercedes Sprinter vehicles.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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