Mercedes-Benz Mercedes Sprinter 1995-2006 Body Specifications
Explore detailed body specifications for the 1995-2006 Mercedes Sprinter, including dimensions, weight, materials, and structural design. Ideal for mechanics, engineers, and enthusiasts for maintenance, repairs, and upgrades.
Overview Specifications
This document provides detailed specifications and information about the body of the 1995-2006 Mercedes Sprinter. It is designed to assist users in understanding the vehicle's structural and functional aspects. The content is organized into sections for easy navigation, and a quick reference table is included for key specifications. Use the search and navigation instructions to find specific details efficiently.
How to Use
Use the search function to find specific terms or features within the document. Enter keywords related to the body specifications, such as 'dimensions' or 'materials,' to locate relevant information quickly.
Navigate through the document by scrolling through the sections or using the table of contents. Each section is labeled clearly, and subsections provide detailed points for easy reference.
Key Specifications
Overall Length
5,918 mm
Cargo Volume
11.5 m³
Wheelbase
3,665 mm
Ground Clearance
200 mm
Turning Circle
13.6 m
Available Specifications
Exterior Dimensions
This section covers the external measurements of the Mercedes Sprinter, including length, width, height, and wheelbase. These dimensions are crucial for understanding the vehicle's size and its suitability for various applications.
Exterior Dimensions
This section covers the external measurements of the Mercedes Sprinter, including length, width, height, and wheelbase. These dimensions are crucial for understanding the vehicle's size and its suitability for various applications.
Overall Dimensions
- Length: 5,918 mm
- Width: 1,933 mm
- Height: 2,533 mm
- Wheelbase: 3,665 mm
- Ground Clearance: 200 mm
- Turning Circle: 13.6 m
Cargo Area Dimensions
- Cargo Length: 3,500 mm
- Cargo Width: 1,780 mm
- Cargo Height: 1,900 mm
- Cargo Volume: 11.5 m³
Body Construction
This section details the materials and construction techniques used in the Sprinter's body. It includes information on the chassis, panels, and structural integrity, which are essential for durability and performance.
Body Construction
This section details the materials and construction techniques used in the Sprinter's body. It includes information on the chassis, panels, and structural integrity, which are essential for durability and performance.
Materials
- High-strength steel chassis
- Galvanized steel panels
- Aluminum roof and doors
- Plastic bumpers for weight reduction
Structural Features
- Reinforced side impact protection
- Integrated roll-over protection
- Corrosion-resistant coatings
- Modular design for easy repairs
Interior Features
This section explores the interior layout and features of the Sprinter, focusing on ergonomics, storage, and passenger comfort. It highlights the design elements that enhance usability and convenience.
Interior Features
This section explores the interior layout and features of the Sprinter, focusing on ergonomics, storage, and passenger comfort. It highlights the design elements that enhance usability and convenience.
Cabin Layout
- Driver-focused dashboard
- Adjustable steering wheel
- Ergonomic seating
- Multiple storage compartments
Comfort and Convenience
- Air conditioning system
- Power windows and mirrors
- Central locking system
- Optional rear seating configurations
Search Specifications
Search by specification name, value, or description
Type to search through torque specifications. Results will appear below as you type.
Component Specifications
Overview
- Type
- Van
- Configuration
- Panel Van, Passenger Van, Cab Chassis
- Platform
- Front-engine, rear-wheel drive
- Material
- Steel frame with aluminum and fiberglass components
- Location
- Body manufactured in Germany, final assembly in Spain
Dimensions
- Length
- 207.9 in (5280 mm)
- Width
- 76.8 in (1950 mm)
- Height
- 98.4 in (2500 mm)
- Wheelbase
- 135.0 in (3430 mm)
- Cargo Length
- 133.9 in (3400 mm)
- Cargo Width
- 66.9 in (1700 mm)
- Cargo Height
- 78.7 in (2000 mm)
- Curb Weight
- 3858 lbs (1750 kg)
- Gross Vehicle Weight
- 6415 lbs (2910 kg)
Materials
- Frame
- High-strength steel
- Panels
- Galvanized steel and aluminum
- Roof
- Fiberglass reinforced polymer
- Doors
- Steel with rubber seals
- Windows
- Tempered glass
Features
- Exterior
-
- Sliding side door
- Rear barn doors
- Roof rack mounting points
- Integrated side steps
- interior
-
- Adjustable cargo partitions
- Removable seats
- Cargo tie-down points
- Overhead storage compartments
- Lighting
-
- Halogen headlights
- Integrated fog lights
- LED tail lights
- Cargo area lighting
- Access
-
- Keyless entry
- Remote locking
- Central locking system
- Power windows
- Aerodynamics
-
- Streamlined front design
- Side air deflectors
- Roof spoiler
- Underbody paneling
Safety Features
- Structural
-
- Reinforced steel frame
- Impact-resistant doors
- Roll-over protection structure
- Protective
-
- ABS braking system
- Driver airbag
- Seatbelt pretensioners
- Visibility
-
- Wide-angle mirrors
- Rear window defroster
- Rain-sensing wipers
Comfort Features
- Climate
-
- Manual air conditioning
- Heating system
- Rear ventilation
- Seating
-
- Adjustable driver seat
- Ergonomic seat design
- Armrests
- Noise
-
- Soundproofing materials
- Acoustic windshield
- Insulated rear doors
- Storage
-
- Glove compartment
- Door pockets
- Overhead console
Accessories
- Exterior
-
- Roof rack
- Side steps
- Tow hitch
- Running boards
- interior
-
- Cargo mat
- Partition net
- Seat covers
- Overhead storage
- Protection
-
- Mud flaps
- Paint protection film
- Door edge guards
- Grille guard
Maintenance
- Service interval
- Every 10,000 miles or 12 months
- Service Items
-
- Inspect body panels for rust
- Check door seals and hinges
- Lubricate locks and latches
- Inspect and clean underbody
- Check and tighten roof rack mounts
- Maintenance Notes
- Regular cleaning and waxing recommended to maintain finish
Warranty
- Basic
- Miles: 36,000Years: 3Coverage: Body structure and paint
- Rust Perforation
- Miles: 100,000Years: 10Coverage: Corrosion protection
- Parts
- Miles: 50,000Years: 5Coverage: Body components
- Warranty Terms
- Transferable warranty with proper maintenance records
Production Details
- Manufacturer
- Mercedes-Benz
- Manufacturing Process
-
- Robotic welding
- Electrostatic painting
- Precision assembly
- Quality Control
- inspection: 100% visual and mechanical inspectionTesting: Water ingress testing, Wind noise testing, Structural integrity testing
- Sustainability Practices
-
- Recycled materials usage
- Energy-efficient manufacturing
- Waste reduction programs
- Production Metrics
- Annual Output: 50,000 unitsProduction Time: 18 hours per vehicle
Service Information for body Service
Maintenance and service requirements specific to the body
- Inspect body panels for damage
- Check door seals and hinges
- Lubricate locks and latches
- Clean and wax exterior
- Inspect underbody for debris
Regular cleaning and inspection to prevent rust and wear
- Inspect and tighten roof rack mounts
- Check and replace worn door seals
- Inspect and clean sunroof drains
- Check and adjust door alignment
- Inspect and repair any rust spots
Address any signs of wear to maintain structural integrity
- Inspect and replace any damaged panels
- Check and repair underbody protection
- Inspect and replace any worn hinges
- Check and reapply rust protection
- Inspect and replace any damaged glass
Comprehensive inspection and repair to ensure long-term durability
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What are the technical specifications for the 1995-2006 Mercedes Sprinter?
What are the technical specifications for the 1995-2006 Mercedes Sprinter?
The 1995-2006 Mercedes Sprinter is available in various configurations, including cargo and passenger van models. Engine options include 2.2L, 2.7L, and 3.2L diesel engines, producing 88-154 horsepower. It features a 5-speed manual or optional 5-speed automatic transmission. Payload capacity ranges from 1,500 to 3,500 kg, with a towing capacity of up to 2,500 kg. Compatibility includes standard Mercedes-Benz parts and accessories designed for this model range.
Q2 What are the maintenance requirements for the 1995-2006 Mercedes Sprinter?
What are the maintenance requirements for the 1995-2006 Mercedes Sprinter?
Regular maintenance for the 1995-2006 Mercedes Sprinter includes oil changes every 10,000 miles, air filter replacement every 20,000 miles, and fuel filter replacement every 40,000 miles. Inspect brakes, tires, and suspension components every 12,000 miles. Timing belt replacement is recommended every 100,000 miles. Adhering to the manufacturer’s maintenance schedule ensures optimal performance and longevity.
Q3 How do I install or replace parts on the 1995-2006 Mercedes Sprinter?
How do I install or replace parts on the 1995-2006 Mercedes Sprinter?
To install or replace parts on the 1995-2006 Mercedes Sprinter, start by consulting the service manual for specific instructions. Use appropriate tools and safety equipment. For example, to replace the brake pads, remove the wheel, unbolt the caliper, and replace the pads. Reassemble in reverse order and test the brakes. Always follow torque specifications and safety guidelines.
Q4 What are common troubleshooting steps for the 1995-2006 Mercedes Sprinter?
What are common troubleshooting steps for the 1995-2006 Mercedes Sprinter?
Common issues include engine misfires, electrical problems, and transmission issues. For engine misfires, check spark plugs, fuel injectors, and ignition coils. Electrical issues may stem from faulty fuses or wiring. Transmission problems often require checking fluid levels and addressing leaks. Use diagnostic tools to identify error codes and consult the service manual for targeted solutions.
Q5 How can I optimize the performance of my 1995-2006 Mercedes Sprinter?
How can I optimize the performance of my 1995-2006 Mercedes Sprinter?
To optimize performance, use high-quality fuel and lubricants, maintain proper tire pressure, and ensure regular servicing. Upgrade air intake and exhaust systems for improved airflow. Consider ECU tuning for enhanced engine performance. Regularly inspect and replace worn components to maintain efficiency. Drive conservatively to reduce wear and improve fuel economy.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mercedes Sprinter Service Manual (1995-2006)
Coming SoonComprehensive guide covering maintenance, repair, and technical specifications for the 1995-2006 Mercedes Sprinter.
Technical Service Bulletin for Sprinter Models
Coming SoonLatest updates and fixes for common issues in the 1995-2006 Mercedes Sprinter.
Mercedes Sprinter Parts Catalog
Coming SoonDetailed catalog of original and compatible parts for the 1995-2006 Mercedes Sprinter.
About the Author
Expert automotive knowledge and experience
'/%3E%3Cpath d='M60 30a20 20 0 1 1 0 40 20 20 0 0 1 0-40zm0 45c16.5 0 30 7.5 30 16.8V100H30v-8.2c0-9.3 13.5-16.8 30-16.8z' fill='%23404040'/%3E%3C/svg%3E)
Diagnostic
Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.
Repair
Expert in both traditional mechanical repairs and modern vehicle systems.
Additional Expertise
Documentation
Created over 500 detailed repair guides and technical documents.
Training
Conducted technical training sessions and contributed to repair databases.
Certifications & Research
Certifications
- ASE Master Technician Certification
- Advanced Diagnostic Specialist
- Hybrid/Electric Vehicle Systems
- Performance Tuning Expert
Research & Community
Actively researches emerging technologies and contributes to automotive forums.
Legal Disclaimer
Important information about using this content
Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.
General Information
Warranty & Liability
The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.
We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.
Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.