Mercedes-Benz Mercedes Sprinter 1995-2006 5G-TRONIC Transmission Specifications
This document provides a detailed overview of the 5G-Tronic transmission specifications for the 1995-2006 Mercedes-Benz Sprinter. The 5G-Tronic, also known as the 722.6 transmission, is a 5-speed automatic transmission renowned for its durability and smooth performance. This guide covers key technical specifications, including gear ratios, torque capacity, fluid requirements, and maintenance intervals. It also includes insights into common issues, diagnostic tips, and compatibility details for various Sprinter models. Whether you're a technician, enthusiast, or owner, this resource is invaluable for understanding, maintaining, or repairing the 5G-Tronic transmission, ensuring optimal performance and longevity for your Mercedes-Benz Sprinter.
Overview Specifications
This document provides detailed specifications and technical information about the 5G-Tronic transmission used in Mercedes Sprinter vehicles from 1995 to 2006. It covers key features, operational details, maintenance tips, and performance characteristics. Use this guide to understand the transmission's functionality, troubleshoot issues, and ensure optimal performance. Whether you're a mechanic, enthusiast, or owner, this resource will help you navigate the complexities of the 5G-Tronic transmission.
How to Use
Use the search bar to find specific terms or phrases related to the 5G-Tronic transmission. Enter keywords like 'torque converter' or 'gear ratios' for precise results.
Browse through the major sections to locate general information. Each section is divided into subsections for detailed insights. Use the table of contents for quick access to specific topics.
Key Specifications
Gear Count
5
Torque Capacity
750 Nm
Weight
90 kg
Fluid Capacity
7.5 liters
Shift Response Time
150 ms
Available Specifications
Transmission Overview
This section provides a comprehensive introduction to the 5G-Tronic transmission, including its design, purpose, and key components. Learn about its role in the Mercedes Sprinter's drivetrain and how it enhances vehicle performance.
Transmission Overview
This section provides a comprehensive introduction to the 5G-Tronic transmission, including its design, purpose, and key components. Learn about its role in the Mercedes Sprinter's drivetrain and how it enhances vehicle performance.
Design and Functionality
- 5-speed automatic transmission with adaptive control
- Electronically controlled hydraulic system
- Integrated torque converter for smooth power delivery
- Adaptive shift logic for optimized gear changes
Key Components
- Planetary gear set for compact design
- Hydraulic control unit for precise operation
- Electronic control module (ECM) for adaptive shifting
- Fluid cooling system for thermal management
Performance Characteristics
Explore the performance metrics of the 5G-Tronic transmission, including acceleration, fuel efficiency, and towing capabilities. Understand how it contributes to the overall driving experience.
Performance Characteristics
Explore the performance metrics of the 5G-Tronic transmission, including acceleration, fuel efficiency, and towing capabilities. Understand how it contributes to the overall driving experience.
Gear Ratios and Shifting
- Wide gear ratio spread for optimal performance
- Smooth and quick gear shifts for comfort
- Adaptive learning for driver-specific behavior
- Manual mode for enhanced control
Fuel Efficiency
- Optimized gear ratios for reduced fuel consumption
- Eco mode for improved mileage
- Reduced friction losses for enhanced efficiency
Maintenance and Troubleshooting
Learn about the maintenance requirements and common issues associated with the 5G-Tronic transmission. Find tips for ensuring longevity and diagnosing problems.
Maintenance and Troubleshooting
Learn about the maintenance requirements and common issues associated with the 5G-Tronic transmission. Find tips for ensuring longevity and diagnosing problems.
Routine Maintenance
- Regular fluid checks and changes
- Inspection of seals and gaskets
- Cleaning of transmission fluid cooler
- Software updates for ECM
Common Issues
- Delayed or harsh shifting
- Transmission fluid leaks
- Error codes in ECM
- Overheating due to insufficient cooling
Search Specifications
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Type to search through torque specifications. Results will appear below as you type.
Transmission Specifications
Overview
- Type
- Automatic Transmission
- Configuration
- 5-speed
- Platform
- Mercedes-Benz SPRINTER 1995-2006
- Material
- Aluminum casing with steel internals
- Location
- Longitudinal mounting
Dimensions
- Length
- 28.5 inches (724 mm)
- Width
- 18.9 inches (480 mm)
- Height
- 22.4 inches (569 mm)
- Weight
- 187 lbs (85 kg)
- input Shaft Diameter
- 1.18 inches (30 mm)
- Output Shaft Diameter
- 1.38 inches (35 mm)
- Fluid Capacity
- 7.4 quarts (7 liters)
Materials
- Casing
- Aluminum alloy
- Gears
- Hardened steel
- Clutch Packs
- Composite friction materials
- Seals
- Viton rubber
Features
- Shift Quality
-
- Smooth gear transitions
- Adaptive shift patterns
- Manual mode override
- Efficiency
-
- Optimized gear ratios
- Reduced internal friction
- Lock-up torque converter
- Durability
-
- Reinforced internals
- High-temperature resistance
- Corrosion protection
- integration
-
- CAN bus communication
- Compatible with ESP
- Diagnostic port access
Safety Features
- Fail Safe
-
- Limp-home mode
- Overheat protection
- Control
-
- Shift lock mechanism
- Parking pawl safety
Comfort Features
- Noise Reduction
-
- Isolated mounting
- Precision gear meshing
- Smoothness
-
- Adaptive shift logic
- Torque converter damping
Accessories
- Cables And Links
-
- Shift cable
- Throttle linkage
- Sensors
-
- Speed sensor
- Temperature sensor
- Fluids
-
- ATF 134
- Sealant
Maintenance
- interval
- Every 60,000 miles or 5 years
- Items
-
- Fluid and filter replacement
- Seal inspection
- Solenoid testing
- Shift linkage adjustment
- Note
- Use only recommended fluids to avoid damage
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Parts and labor
- Powertrain
- Miles: 100,000Years: 7Coverage: Internal components
- Corrosion
- Miles: UnlimitedYears: 12Coverage: Casing and external parts
- Note
- Warranty void if improper maintenance is performed
Production Details
- Manufacturer
- Mercedes-Benz
- Manufacturing Process
-
- Precision CNC machining
- Heat treatment
- Assembly line integration
- Quality Control
- Testing: Dynamic load testinginspection: 100% component verification
- Sustainability
-
- Recycled aluminum usage
- Waste reduction practices
- Production Metrics
- Units Per Year: 150,000Defect Rate: 0.02%
Service Information for 5g tronic transmission Service
Maintenance and service requirements specific to this component
- Fluid level check
- Shift linkage inspection
- Diagnostic scan
Early detection of issues
- Fluid and filter replacement
- Seal inspection
- Solenoid testing
Use only recommended ATF 134
- Transmission overhaul
- Clutch pack replacement
- Torque converter inspection
Requires specialized tools and expertise
Common Questions
Find answers to common questions about torque specifications
Q1 Is the 5G-Tronic transmission compatible with all 1995-2006 Mercedes Sprinter models?
Is the 5G-Tronic transmission compatible with all 1995-2006 Mercedes Sprinter models?
The 5G-Tronic transmission is compatible with select 1995-2006 Mercedes Sprinter models, particularly those with diesel engines like the OM611 and OM647. It is crucial to verify the specific model and engine type, as compatibility varies. This transmission is designed for rear-wheel-drive configurations and may not fit front-wheel-drive or all-wheel-drive variants. Always cross-check the vehicle's VIN or consult a Mercedes-Benz dealer for precise compatibility details.
Q2 What are the maintenance requirements for the 5G-Tronic transmission?
What are the maintenance requirements for the 5G-Tronic transmission?
The 5G-Tronic transmission requires regular maintenance to ensure optimal performance. This includes fluid and filter changes every 40,000 to 60,000 miles, depending on driving conditions. Inspect for leaks, wear, and tear on seals and gaskets. Use only approved Mercedes-Benz transmission fluid (ATF 134 FE) to avoid damage. Periodic software updates from authorized dealers are also recommended to address performance enhancements and potential issues.
Q3 How do I install or replace the 5G-Tronic transmission in a Mercedes Sprinter?
How do I install or replace the 5G-Tronic transmission in a Mercedes Sprinter?
Installing or replacing the 5G-Tronic transmission involves several steps. First, disconnect the battery and remove the transmission crossmember and driveshaft. Drain the transmission fluid and disconnect electrical connectors and shift linkages. Support the engine and remove the transmission bolts. Carefully lower the transmission using a jack. For installation, reverse the process, ensuring proper alignment and torque specifications. Refill with approved ATF and perform a software calibration using diagnostic tools.
Q4 What are common troubleshooting steps for the 5G-Tronic transmission?
What are common troubleshooting steps for the 5G-Tronic transmission?
Common issues with the 5G-Tronic transmission include rough shifting, delayed engagement, or transmission slipping. Start by checking the fluid level and condition. Inspect for leaks or damaged wiring. Use a diagnostic scanner to read fault codes from the transmission control module. Common fixes include replacing worn solenoids, updating software, or addressing fluid contamination. If issues persist, consult a certified technician for further diagnosis.
Q5 How can I optimize the performance of the 5G-Tronic transmission?
How can I optimize the performance of the 5G-Tronic transmission?
To optimize the 5G-Tronic transmission, ensure regular maintenance with approved fluids and filters. Avoid aggressive driving and excessive towing to reduce wear. Periodic software updates from Mercedes-Benz can improve shift quality and efficiency. Installing an auxiliary transmission cooler can help manage temperatures during heavy use. Monitoring fluid levels and addressing minor issues promptly will also prolong the transmission's lifespan and performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mercedes Sprinter 5G-Tronic Service Manual
Coming SoonDetailed service manual covering installation, maintenance, and troubleshooting for the 5G-Tronic transmission in 1995-2006 Mercedes Sprinter models.
Technical Service Bulletin: 5G-Tronic Software Update
Coming SoonBulletin outlining the latest software updates for the 5G-Tronic transmission, addressing common performance issues and enhancements.
Mercedes Sprinter Transmission Parts Catalog
Coming SoonComprehensive catalog listing compatible parts and accessories for the 5G-Tronic transmission, including seals, gaskets, and fluid specifications.
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General Information
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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