Mercedes-Benz Mercedes SLK 1996-2004 Exhaust Specifications
Discover detailed exhaust system specifications for the 1996-2004 Mercedes SLK, including parts, dimensions, and performance insights. Ideal for maintenance, repair, and upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the exhaust systems for the 1996-2004 Mercedes SLK models. It includes comprehensive details on system components, materials, and performance characteristics. Use this guide to understand the exhaust system's design, maintenance requirements, and potential upgrades. The information is organized into sections for easy navigation and quick reference.
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Use the search functionality to quickly locate specific terms or components within the document. Enter relevant keywords such as 'muffler' or 'catalytic converter' to find related information instantly.
Navigate through the document by scrolling through sections or using the table of contents. Each section is clearly labeled and contains detailed subsections for easy access to specific exhaust system details.
Key Specifications
Exhaust Diameter
60 mm
Catalytic Converter Efficiency
95%
Muffler Weight
8.5 kg
Maximum Temperature Resistance
800°C
System Backpressure
1.2 bar
Available Specifications
Exhaust System Components
This section outlines the primary components of the Mercedes SLK's exhaust system, including the manifold, catalytic converter, muffler, and tailpipe. Each component is described in detail to provide a comprehensive understanding of its role and function within the system.
Exhaust System Components
This section outlines the primary components of the Mercedes SLK's exhaust system, including the manifold, catalytic converter, muffler, and tailpipe. Each component is described in detail to provide a comprehensive understanding of its role and function within the system.
Exhaust Manifold
- Made from cast iron for durability
- Designed to collect exhaust gases from the engine cylinders
- Features heat-resistant coatings to prevent warping
- Integral to maintaining engine efficiency
Catalytic Converter
- Contains ceramic or metallic catalysts
- Reduces harmful emissions by converting pollutants
- Features oxygen sensors for optimal performance
- Requires periodic inspection and maintenance
Muffler
- Constructed from stainless steel for longevity
- Reduces exhaust noise through sound-dampening technology
- Includes internal baffles and chambers
- Designed to withstand high temperatures and corrosion
Material and Construction
This section delves into the materials used in the construction of the SLK's exhaust system, highlighting their properties and benefits. It also covers the manufacturing processes and quality standards applied to ensure durability and performance.
Material and Construction
This section delves into the materials used in the construction of the SLK's exhaust system, highlighting their properties and benefits. It also covers the manufacturing processes and quality standards applied to ensure durability and performance.
Stainless Steel
- Highly resistant to corrosion and rust
- Provides excellent thermal conductivity
- Used in mufflers and tailpipes
- Ensures long-term durability
Heat-Resistant Coatings
- Applied to exhaust manifolds and pipes
- Prevents heat-related damage and warping
- Enhances overall system longevity
- Reduces surface temperatures for safety
Performance and Maintenance
This section covers the performance characteristics of the SLK's exhaust system, including flow efficiency and noise reduction. It also provides guidelines for regular maintenance and common troubleshooting tips.
Performance and Maintenance
This section covers the performance characteristics of the SLK's exhaust system, including flow efficiency and noise reduction. It also provides guidelines for regular maintenance and common troubleshooting tips.
Flow Efficiency
- Optimized for minimal backpressure
- Enhances engine power and fuel efficiency
- Features smooth internal surfaces
- Regular cleaning prevents blockages
Noise Reduction
- Achieved through advanced muffler design
- Maintains a balance between performance and comfort
- Regular inspections ensure effectiveness
- Replacement recommended if noise levels increase
Maintenance Tips
- Check for leaks and cracks regularly
- Replace worn-out gaskets and seals
- Clean catalytic converter periodically
- Use OEM parts for replacements
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Component Specifications
Overview
- Type
- Stainless Steel Performance Exhaust System
- Configuration
- Dual Exhaust with Rear Exit
- Platform
- R170 SLK-Class
- Material
- Stainless Steel
- Location
- Undercarriage, Rear
Dimensions
- Pipe Diameter
- 2.5 inches / 63.5 mm
- Tailpipe Diameter
- 3.0 inches / 76.2 mm
- Total Length
- 90 inches / 2286 mm
- Muffler Length
- 22 inches / 559 mm
- Muffler Width
- 8 inches / 203 mm
- Muffler Height
- 6 inches / 152 mm
- Catalyst Length
- 12 inches / 305 mm
Materials
- Muffler
- 304 Stainless Steel
- Pipes
- 409 Stainless Steel
- Catalyst
- Ceramic Substrate with Stainless Steel Housing
- Hangers
- Reinforced Rubber with Stainless Steel Brackets
- Gaskets
- Graphite-impregnated Stainless Steel
Features
- Performance
-
- Optimized Flow Design
- Reduced Back Pressure
- Enhanced Exhaust Scavenging
- Improved Engine Breathing
- Acoustics
-
- Sport Tuned Sound
- Resonance Control
- Low Frequency Tone
- Minimal Drone
- Durability
-
- Corrosion Resistant
- High Temperature Tolerance
- Vibration Damping
- Impact Resistant
- Aesthetics
-
- Polished Stainless Steel Finish
- Dual Tip Design
- Integrated SLK Badging
- Custom Fit Appearance
- installation
-
- Direct Bolt-On Fitment
- Factory Mounting Points
- No Cutting Required
- Includes Hardware Kit
Safety Features
- Heat Management
-
- Heat Shields
- Thermal Insulation
- Safe Clearance from Body Panels
- Structural integrity
-
- Reinforced Welds
- Crush Resistant Design
- Flexible Joints for Vibration Absorption
- Emissions Compliance
-
- OBD-II Compatible
- Catalytic Converter Integration
- Meets Euro 3 Standards
Comfort Features
- Noise Control
-
- Tuned Muffler Design
- Resonator Integration
- Sound Deadening Materials
- Vibration Reduction
-
- Flexible Pipe Joints
- Rubber Isolated Hangers
- Balanced Weight Distribution
- Thermal Management
-
- Underbody Heat Shields
- Insulated Tailpipe Sections
- Cool Air Flow Channels
Accessories
- Performance
-
- High Flow Catalytic Converter
- Sport Muffler
- Exhaust Tip Extensions
- Maintenance
-
- Exhaust Sealant Kit
- Hanger Replacement Kit
- Gasket Set
- Aesthetic
-
- Polished Tips
- Custom Badging
- Heat Resistant Paint
Maintenance
- Service interval
- Every 30,000 miles / 24 months
- Service Items
-
- Inspect for Leaks
- Check Hangers and Mounts
- Clean and Polish Exterior
- Verify Catalyst Function
- Check for Corrosion
- Maintenance Notes
-
- Use Stainless Steel Cleaner
- Avoid Harsh Chemicals
- Inspect After Winter Season
- Check for Impact Damage
Warranty
- Materials
- Years: 5Miles: 60000Coverage: Manufacturing Defects
- Workmanship
- Years: 3Miles: 36000Coverage: Welds and Joints
- Corrosion
- Years: 2Miles: 24000Coverage: Perforation Only
- Performance
- Years: 1Miles: 12000Coverage: Flow and Back Pressure
- Warranty Terms
- Non-transferable, Proof of Installation Required
Production Details
- Manufacturer
- Mercedes-Benz Genuine Parts
- Manufacturing Process
-
- Laser Cutting
- TIG Welding
- Hydroforming
- Pressure Testing
- Quality Control
- Dimensional Accuracy: ±0.5mmPressure Test: 15 PSIVisual inspection: 100% CoverageMaterial Verification: XRF Testing
- Sustainability Practices
-
- Recycled Stainless Steel Content
- Low VOC Coatings
- Energy Efficient Manufacturing
- Waste Reduction Programs
- Production Metrics
- Daily Output: 150Defect Rate: 0.2%Lead Time: 2-4 WeeksProduction Capacity: 40,000 Units/Year
Service Information for exhaust Service
Maintenance and service requirements specific to this component
- Inspect for leaks and damage
- Check hangers and mounts
- Clean exterior surfaces
- Verify secure connections
- Check for abnormal noises
Pay special attention to winter salt damage in cold climates
- Complete visual inspection
- Check catalytic converter function
- Inspect for corrosion
- Verify heat shield integrity
- Check for vibration damage
May require professional inspection for emissions compliance
- Comprehensive system inspection
- Replace gaskets if necessary
- Check for internal restrictions
- Verify exhaust flow performance
- Inspect for structural integrity
Consider full system replacement if significant corrosion is present
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What exhaust systems are compatible with the 1996-2004 Mercedes SLK?
What exhaust systems are compatible with the 1996-2004 Mercedes SLK?
The 1996-2004 Mercedes SLK is compatible with a variety of aftermarket and OEM exhaust systems, including those from brands like MagnaFlow, Borla, and Remus. These systems are designed to fit specific engine configurations, such as the 2.3L inline-4 and 3.2L V6. It's essential to verify compatibility by checking the product specifications or consulting with the manufacturer to ensure proper fitment and performance.
Q2 How often should I inspect or replace my Mercedes SLK exhaust system?
How often should I inspect or replace my Mercedes SLK exhaust system?
Regular inspections of your Mercedes SLK exhaust system should be performed every 12,000 to 15,000 miles or annually. Look for signs of corrosion, cracks, or loose components. Replacement intervals depend on usage and environmental conditions, but typically, exhaust systems may last 5-7 years. If you notice unusual noises, reduced performance, or rust, have it inspected by a professional immediately.
Q3 How do I install a new exhaust system on my 1996-2004 Mercedes SLK?
How do I install a new exhaust system on my 1996-2004 Mercedes SLK?
To install a new exhaust system on your Mercedes SLK, first, lift the vehicle securely using a jack and stands. Remove the old exhaust system by loosening clamps and bolts, starting from the muffler and working forward. Align the new exhaust system, ensuring proper fitment, and secure it with clamps and bolts. Tighten all connections to the manufacturer's torque specifications. Finally, start the engine to check for leaks and ensure proper installation.
Q4 What should I do if my Mercedes SLK exhaust system is making unusual noises?
What should I do if my Mercedes SLK exhaust system is making unusual noises?
Unusual noises from the exhaust system, such as rattling or hissing, often indicate loose components, leaks, or internal damage. Inspect the exhaust system for visible issues like loose clamps, holes, or broken hangers. Tighten or replace damaged parts as needed. If the issue persists, consult a professional mechanic to diagnose and repair the problem, as it may involve internal components like the catalytic converter or muffler.
Q5 How can I improve the performance of my Mercedes SLK exhaust system?
How can I improve the performance of my Mercedes SLK exhaust system?
To optimize your Mercedes SLK exhaust system's performance, consider upgrading to a high-flow cat-back or axle-back system. These reduce backpressure, improving horsepower and torque. Additionally, ensure the system is properly tuned and free of leaks. Pairing the exhaust upgrade with a performance air intake and ECU tuning can further enhance overall vehicle performance. Regular maintenance is also crucial to maintain optimal efficiency.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mercedes SLK Service Manual 1996-2004
Coming SoonComprehensive guide covering maintenance, repair, and technical specifications for the 1996-2004 Mercedes SLK models, including exhaust system details.
Technical Service Bulletin for Exhaust System Updates
Coming SoonOfficial Mercedes-Benz bulletin addressing common exhaust system issues, updates, and recommended solutions for 1996-2004 SLK models.
Mercedes SLK Exhaust Parts Catalog
Coming SoonDetailed catalog of OEM and aftermarket exhaust parts for the 1996-2004 Mercedes SLK, including mufflers, pipes, and accessories.
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