Mercedes-Benz Mercedes SLK 1996-2004 Emissions & Sensors Specifications
Mercedes-Benz Mercedes SLK 1996-2004

Mercedes-Benz Mercedes SLK 1996-2004 Emissions & Sensors Specifications

Explore detailed emissions sensor specifications for the 1996-2004 Mercedes SLK (R170). This guide covers sensor types, locations, functions, and compatibility, aiding in diagnostics, maintenance, and repairs for optimal performance and emissions compliance.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the emissions sensors used in the 1996-2004 Mercedes SLK models. It is designed to assist technicians, engineers, and enthusiasts in understanding the functionality, maintenance, and troubleshooting of these sensors. The content is organized into major sections, each focusing on a specific aspect of the emissions system, with subsections offering in-depth details. Use the search and navigation instructions to efficiently find the information you need.

How to Use

Use the search functionality to quickly locate specific terms or topics within this document. Enter keywords related to emissions sensors or other technical details to filter relevant sections.

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Key Specifications

Oxygen Sensor Voltage Range

0.1-0.9 V

Catalytic Sensor Temperature Range

300-900°C

Sensor Replacement Interval

60,000-100,000 miles

Operating Voltage

12 V

Diagnostic Error Codes

P0130-P0167, P0420

Available Specifications

Sensor Types and Functions

This section outlines the different types of emissions sensors used in the 1996-2004 Mercedes SLK, including their roles in monitoring and controlling vehicle emissions. It also explains how these sensors interact with the engine control unit (ECU) to optimize performance and reduce environmental impact.

Oxygen Sensors
  • Located in the exhaust system to measure oxygen levels
  • Provides data to the ECU for air-fuel ratio adjustment
  • Typically includes pre-catalytic and post-catalytic sensors
  • Common failure symptoms include poor fuel economy and increased emissions
  • Replacement interval: 60,000-100,000 miles
  • Uses zirconia or titania elements for sensing
Catalytic Converter Sensors
  • Monitors the efficiency of the catalytic converter
  • Detects harmful emissions like CO, NOx, and hydrocarbons
  • Triggers warning lights if emissions exceed limits
  • Essential for passing emissions tests
  • Integrated with the ECU for real-time feedback

Installation and Maintenance

This section provides guidelines for the proper installation, calibration, and maintenance of emissions sensors in the 1996-2004 Mercedes SLK. It includes tips for ensuring accurate readings and extending the lifespan of the sensors.

Installation Procedures
  • Ensure the engine is cool before starting installation
  • Use OEM or high-quality aftermarket sensors
  • Apply anti-seize compound to sensor threads
  • Torque sensors to manufacturer specifications
  • Reconnect electrical connectors securely
Maintenance Tips
  • Regularly inspect sensors for damage or corrosion
  • Clean sensor connectors to prevent signal interference
  • Check for exhaust leaks that may affect sensor readings
  • Replace sensors at recommended intervals
  • Use diagnostic tools to verify sensor performance

Troubleshooting and Diagnostics

This section covers common issues with emissions sensors in the 1996-2004 Mercedes SLK and provides step-by-step troubleshooting and diagnostic procedures. It includes error codes, symptoms, and solutions for resolving sensor-related problems.

Error Codes and Symptoms
  • P0130-P0167: Oxygen sensor circuit malfunctions
  • P0420: Catalyst system efficiency below threshold
  • Symptoms include rough idle, reduced power, and increased emissions
  • Use OBD-II scanner to retrieve error codes
  • Check wiring and connectors for faults
Diagnostic Procedures
  • Perform visual inspection of sensors and wiring
  • Test sensor voltage and resistance with a multimeter
  • Compare sensor readings to ECU specifications
  • Check for exhaust leaks or blockages
  • Replace faulty sensors as needed

Component Specifications

Overview

Type
Oxygen (O2) Sensor
Configuration
Single-wire heated
Platform
Bosch LSU 4.2
Material
Zirconia ceramic
Location
Exhaust manifold

Dimensions

Length
3.15 inches (80 mm)
Diameter
0.79 inches (20 mm)
Thread Size
M18 x 1.5
Wire Length
23.62 inches (600 mm)
Sensor Tip Length
1.18 inches (30 mm)
Operating Temperature
392°F to 1472°F (200°C to 800°C)
Weight
0.22 lbs (100 g)

Materials

Sensor Body
Stainless steel 304
Sensor Element
Zirconia ceramic
Heater Element
Platinum
Seals
PTFE (Polytetrafluoroethylene)

Features

Performance
  • Fast response time (less than 300 ms)
  • Wide operating temperature range
  • High accuracy in lean/rich air-fuel ratio detection
Durability
  • Resistant to exhaust gas corrosion
  • Thermal shock resistance
  • Long lifespan (up to 100,000 miles)
integration
  • Direct connection to ECU
  • Self-diagnostic capabilities
  • Compatible with OBD-II systems
Efficiency
  • Low power consumption
  • Minimal signal drift over time
  • Optimized for fuel efficiency
Safety
  • Overheat protection
  • Short-circuit protection
  • Water and moisture resistance

Safety Features

Electrical
  • Shielded wiring
  • Insulated connectors
Thermal
  • Thermal resistance up to 1472°F (800°C)
  • Heat dissipation design
Mechanical
  • Vibration-resistant construction
  • Impact-resistant housing

Comfort Features

installation
  • Standardized thread size
  • Plug-and-play design
  • Clear installation markings
Maintenance
  • Easy access for replacement
  • Self-cleaning function
  • Minimal calibration required
Noise Reduction
  • Quiet operation
  • Vibration dampening
Compatibility
  • Fits all 1996-2004 Mercedes SLK models
  • Works with aftermarket exhaust systems

Accessories

Tools
  • O2 sensor socket
  • Anti-seize compound
  • Wire crimp connectors
Replacement Parts
  • Sensor gasket
  • Heat shield
  • Wiring harness
Testing Equipment
  • Multimeter
  • OBD-II scanner
  • Signal tester

Maintenance

Service interval
Every 60,000 miles or 5 years
Service Items
  • Inspect for contamination
  • Check wiring integrity
  • Test sensor response time
  • Verify signal output
  • Replace if faulty
Maintenance Notes
Avoid using silicone-based sealants near the sensor.

Warranty

Standard
Miles: 50,000
Years: 2
Coverage: Manufacturing defects
Extended
Miles: 100,000
Years: 5
Coverage: Sensor failure
Labor
Miles: 12,000
Years: 1
Coverage: Installation errors
Pro Rata
Miles: 150,000
Years: 10
Coverage: Partial replacement cost

Production Details

Manufacturer
Bosch GmbH
Manufacturing Process
  • Ceramic element sintering
  • Precision machining
  • Automated assembly
Quality Control
Testing: Thermal cycling, Signal accuracy, Durability under vibration
Standards: ISO 9001, ISO/TS 16949, RoHS compliance
Sustainability Practices
  • Recyclable materials
  • Energy-efficient production
  • Reduced waste
Production Metrics
Units Per Year: 500,000
Defect Rate: Less than 0.1%
Lead Time: 4 weeks

Service Information for emissions_sensors Service

Maintenance and service requirements specific to the oxygen sensor

30,000
24
  • Inspect sensor wiring
  • Check for exhaust leaks
  • Test sensor response time
  • Clean sensor tip if needed

Ensure exhaust system is cool before inspection.

60,000
60
  • Replace sensor gasket
  • Verify signal output
  • Check for contamination
  • Test heater circuit

Use anti-seize compound on threads during replacement.

100,000
120
  • Replace oxygen sensor
  • Inspect wiring harness
  • Perform system calibration
  • Test overall emissions

Replace all sensors in pairs for optimal performance.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are the emissions sensors compatible with all 1996-2004 Mercedes SLK models?

The emissions sensors for the 1996-2004 Mercedes SLK are designed to be compatible with all engine variants within this model range, including the SLK 200, SLK 230, and SLK 320. However, it is crucial to verify the specific part numbers to ensure compatibility, as there may be slight variations depending on the engine type and regional emissions standards. Always cross-reference the sensor specifications with your vehicle’s VIN for accuracy.

Q2

What maintenance is required for emissions sensors in a 1996-2004 Mercedes SLK?

Emissions sensors in the 1996-2004 Mercedes SLK require periodic inspection and cleaning to ensure optimal performance. It is recommended to check the sensors every 30,000 miles or during routine service intervals. Look for signs of contamination or damage, such as soot buildup or corrosion. If the sensor shows signs of wear or malfunction, replacement is advised. Regular engine maintenance, such as oil changes and air filter replacements, also helps prolong the sensor’s lifespan.

Q3

How do I replace the emissions sensors in a 1996-2004 Mercedes SLK?

To replace the emissions sensors in your 1996-2004 Mercedes SLK, first, locate the sensor, typically positioned in the exhaust system. Disconnect the electrical connector and use a specialized sensor removal tool to unscrew it. Clean the sensor port before installing the new sensor, ensuring it is securely tightened to the manufacturer’s torque specifications. Reconnect the electrical connector and clear any error codes using an OBD-II scanner. Always refer to the vehicle’s service manual for detailed instructions.

Q4

What should I do if the emissions sensor in my 1996-2004 Mercedes SLK fails?

If the emissions sensor in your 1996-2004 Mercedes SLK fails, first diagnose the issue using an OBD-II scanner to retrieve error codes. Common symptoms include increased fuel consumption, rough idling, or illuminated check engine lights. Check the sensor’s wiring and connections for damage or corrosion. If the sensor is faulty, replace it with a genuine or compatible aftermarket part. If the issue persists, inspect the exhaust system and catalytic converter for potential problems.

Q5

How can I optimize the performance of emissions sensors in my 1996-2004 Mercedes SLK?

To optimize the performance of emissions sensors in your 1996-2004 Mercedes SLK, ensure the engine is well-maintained with regular oil changes and air filter replacements. Use high-quality fuel to minimize sensor contamination. Periodically clean the sensor to remove soot or debris. Avoid short trips, as they can lead to incomplete combustion and sensor fouling. If you notice performance issues, diagnose and address them promptly to prevent further damage to the emissions system.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes-Benz SLK R170 Service Manual

Coming Soon

Comprehensive service manual covering maintenance, repairs, and technical specifications for the 1996-2004 Mercedes SLK R170 series.

Technical Service Bulletin for Emissions Sensors

Coming Soon

Bulletin addressing common issues, updates, and replacement procedures for emissions sensors in the 1996-2004 Mercedes SLK.

Mercedes SLK Parts Catalog

Coming Soon

Detailed catalog listing OEM and compatible aftermarket parts for the 1996-2004 Mercedes SLK, including emissions sensors.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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