Mercedes-Benz Mercedes S-Class 2005-2013 Emissions & Sensors Specifications
Mercedes-Benz Mercedes S-Class 2005-2013

Mercedes-Benz Mercedes S-Class 2005-2013 Emissions & Sensors Specifications

Explore detailed emissions sensors specifications for the 2005-2013 Mercedes S-Class. Learn about sensor types, functions, and compatibility for diagnostics, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the emissions sensors used in the 2005-2013 Mercedes S-Class. It is designed to assist technicians, engineers, and enthusiasts in understanding the functionality, components, and maintenance of these sensors. The document is organized into sections for easy navigation and includes a quick reference guide for key specifications. Use the search functionality to locate specific terms or navigate through sections for comprehensive details.

How to Use

Use the search bar to enter specific keywords related to emissions sensors, such as 'O2 sensor' or 'catalytic converter.' The search will highlight relevant sections and subsections for quick access.

Navigate through the document using the table of contents. Each major section is divided into subsections, allowing you to find detailed information on specific components or functionalities.

Key Specifications

O2 Sensor Voltage Range

0.1V - 0.9V

Catalytic Converter Temperature

400°C - 800°C

EGR Valve Flow Rate

5-15 L/min

NOx Sensor Range

0-2000 ppm

Sensor Response Time

< 100 ms

Available Specifications

Oxygen Sensors (O2 Sensors)

Oxygen sensors are critical components in the emissions control system of the 2005-2013 Mercedes S-Class. They monitor the oxygen levels in the exhaust gases to ensure optimal fuel efficiency and reduced emissions. This section covers the types, locations, and functions of O2 sensors, as well as maintenance tips.

Types of O2 Sensors
  • Zirconia O2 sensors for precise measurement
  • Planar O2 sensors for improved durability
  • Wideband O2 sensors for enhanced accuracy
  • Heated O2 sensors for faster response time
  • Single-wire and multi-wire configurations
Location and Function
  • Upstream sensors located before the catalytic converter
  • Downstream sensors located after the catalytic converter
  • Monitor air-fuel ratio for engine control unit (ECU) adjustments
  • Detect catalytic converter efficiency

Catalytic Converters

The catalytic converter plays a vital role in reducing harmful emissions from the 2005-2013 Mercedes S-Class. This section explains its operation, types, and integration with emissions sensors, along with troubleshooting tips.

Types of Catalytic Converters
  • Three-way catalytic converters for gasoline engines
  • Diesel oxidation catalysts for diesel engines
  • Selective catalytic reduction (SCR) systems
  • Ceramic and metallic substrate options
Integration with Emissions Sensors
  • O2 sensors monitor converter efficiency
  • NOx sensors for SCR systems
  • Temperature sensors to prevent overheating
  • Pressure sensors for diesel particulate filters

Exhaust Gas Recirculation (EGR) System

The EGR system reduces nitrogen oxide (NOx) emissions by recirculating a portion of exhaust gases back into the engine. This section covers the components, sensors, and maintenance of the EGR system in the 2005-2013 Mercedes S-Class.

EGR System Components
  • EGR valve for controlling gas flow
  • EGR cooler to reduce gas temperature
  • Pressure differential sensors
  • Temperature sensors for monitoring
Maintenance and Troubleshooting
  • Regular cleaning of the EGR valve
  • Inspection of EGR cooler for blockages
  • Diagnostic trouble codes (DTCs) for system errors
  • Replacement of faulty sensors

Component Specifications

Overview

Type
Oxygen (O2) and Nitrogen Oxide (NOx) Sensors
Configuration
Dual-sensor system
Platform
Integrated with engine control unit (ECU)
Material
Ceramic and stainless steel
Location
Exhaust system upstream and downstream

Dimensions

Length
3.15 in / 80 mm
Diameter
0.79 in / 20 mm
Thread Size
M18 x 1.5
Wire Length
31.5 in / 800 mm
Weight
0.22 lb / 100 g
Operating Temperature
-40°F to 1472°F / -40°C to 800°C
Voltage Range
0.1V to 0.9V

Materials

Sensor Element
Zirconia ceramic
Housing
Stainless steel 304
Sealing
PTFE gasket
Wiring
High-temperature silicone-coated copper

Features

Performance
  • Real-time emissions monitoring
  • High accuracy O2 detection
  • NOx concentration measurement
  • Fast response time
integration
  • CAN bus communication
  • ECU synchronization
  • Self-diagnostic capabilities
  • Error code generation
Durability
  • Corrosion-resistant housing
  • Thermal shock resistance
  • Vibration-resistant design
  • Long service life
Environmental
  • Compliant with Euro 5 standards
  • Low power consumption
  • Recyclable materials
  • Reduced emissions impact
Safety
  • Overheat protection
  • Short-circuit prevention
  • Fail-safe mode
  • EMI shielding

Safety Features

Electrical
  • Insulated wiring
  • Overvoltage protection
  • Ground fault detection
Mechanical
  • Impact-resistant housing
  • Secure mounting
  • Anti-vibration design
Operational
  • Automatic fault detection
  • Emergency shutdown
  • Redundant signal processing

Comfort Features

Noise Reduction
Quiet operation
installation
Tool-free replacement
Maintenance
Easy access for diagnostics
Reliability
Consistent performance

Accessories

installation
  • Sensor socket wrench
  • Anti-seize compound
  • Protective cap
Diagnostics
  • OBD-II scanner
  • Test harness
  • Voltage meter
Replacement
  • Spare sensor
  • Gasket kit
  • Wiring harness

Maintenance

Service interval
Every 60,000 miles / 5 years
Service Items
  • Inspect sensor wiring
  • Check for contamination
  • Test signal output
  • Clean sensor tip
  • Verify ECU communication
Maintenance Notes
Avoid using silicone-based products near the sensor.

Warranty

Standard
Miles: 50,000
Years: 4
Coverage: Parts and labor
Extended
Miles: 100,000
Years: 8
Coverage: Parts only
Emissions
Miles: 150,000
Years: 10
Coverage: Sensor replacement
Terms
Warranty void if tampered with or improperly installed.

Production Details

Manufacturer
Bosch Automotive
Manufacturing Process
  • Precision ceramic molding
  • Automated assembly
  • Laser welding
  • Calibration testing
Quality Control
Testing: Thermal cycling, Vibration resistance, Signal accuracy
Certifications: ISO 9001, ISO 14001, TS 16949
Sustainability Practices
  • Recycled materials
  • Low-emission production
  • Energy-efficient processes
Production Metrics
Units Per Year: 500,000
Defect Rate: 0.01%
Lead Time: 2 weeks

Service Information for emissions_sensors Service

Maintenance and service requirements specific to emissions sensors

30,000
24
  • Inspect sensor wiring for damage
  • Test sensor signal output
  • Check for contamination on sensor tip
  • Verify ECU communication

Use diagnostic tools to confirm proper operation.

60,000
60
  • Replace sensor if necessary
  • Clean exhaust system connections
  • Apply anti-seize compound during replacement
  • Run full diagnostic scan

Ensure proper torque when reinstalling sensor.

100,000
120
  • Replace sensor as preventative maintenance
  • Inspect and replace wiring harness if needed
  • Test entire emissions system
  • Update ECU software if required

Follow manufacturer guidelines for sensor replacement.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are the emissions sensors compatible with all 2005-2013 Mercedes S-Class models?

The emissions sensors are designed to be compatible with all 2005-2013 Mercedes S-Class models, including the S350, S500, S600, and S65 AMG variants. These sensors meet OEM specifications and are calibrated to work seamlessly with the vehicle's onboard diagnostics (OBD) system. Ensure the sensor part number matches your vehicle's requirements for optimal performance.

Q2

What maintenance is required for the emissions sensors?

Emissions sensors in the 2005-2013 Mercedes S-Class require periodic inspection to ensure proper functionality. Check for contamination or damage during routine maintenance every 10,000 miles. Cleaning the sensor with a specialized cleaner can prevent buildup. Replace the sensor if error codes related to emissions are detected or if it fails to meet performance standards.

Q3

How do I install or replace the emissions sensor?

To install or replace the emissions sensor, first, locate the sensor on the exhaust system. Disconnect the electrical connector and use a wrench to remove the old sensor. Apply anti-seize compound to the threads of the new sensor, then carefully thread it into place. Reconnect the electrical connector and clear any error codes using an OBD scanner.

Q4

What should I do if the emissions sensor triggers a warning light?

If the emissions sensor triggers a warning light, use an OBD scanner to retrieve the error code. Common issues include sensor contamination, wiring damage, or sensor failure. Inspect the sensor for dirt or damage, clean it if necessary, and check the wiring for faults. If the problem persists, replace the sensor and reset the system.

Q5

How can I optimize the performance of my emissions sensor?

To optimize emissions sensor performance, ensure the engine is properly tuned and the fuel system is clean. Use high-quality fuel and avoid short trips that prevent the sensor from reaching optimal operating temperature. Regularly inspect the sensor and replace it if it shows signs of wear or malfunction. Keeping the exhaust system in good condition also enhances sensor efficiency.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes S-Class Service Manual 2005-2013

Coming Soon

This comprehensive service manual covers all aspects of maintenance, repair, and troubleshooting for the 2005-2013 Mercedes S-Class, including emissions system details.

Emissions System Technical Bulletin

Coming Soon

This technical bulletin provides updates and critical information on emissions system components, including sensors, for the 2005-2013 Mercedes S-Class.

Mercedes S-Class Parts Catalog

Coming Soon

The parts catalog lists all OEM and aftermarket components for the 2005-2013 Mercedes S-Class, including emissions sensors and related parts.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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