Mercedes-Benz Mercedes M-Class 2005-2011 Brakes Specifications
Mercedes-Benz Mercedes M-Class 2005-2011

Mercedes-Benz Mercedes M-Class 2005-2011 Brakes Specifications

Comprehensive guide to the brake specifications for the 2005-2011 Mercedes-Benz M-Class, including brake pad dimensions, rotor sizes, caliper types, and ABS module details. Essential for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 2005-2011 Mercedes-Benz M-Class. It is designed to assist owners, mechanics, and enthusiasts in understanding the components, performance, and maintenance requirements of the brakes. Use the search and navigation instructions to quickly find relevant information or explore the sections for a comprehensive understanding of the braking system.

How to Use

Use the search functionality to locate specific terms or components related to the brakes. Enter keywords like 'brake pads,' 'rotors,' or 'ABS' to find relevant sections quickly.

Navigate through the document by scrolling through the sections or using the table of contents. Each section is organized into subsections with detailed technical points for easy reference.

Key Specifications

Front Rotor Diameter

320-350 mm

Rear Rotor Diameter

300-320 mm

Brake Pad Thickness (New)

10-12 mm

Stopping Distance (60-0 mph)

120-130 feet

Brake Fluid Type

DOT 4 or DOT 5.1

Available Specifications

Brake System Components

This section covers the primary components of the M-Class braking system, including brake pads, rotors, calipers, and the hydraulic system. Learn about the materials, design, and functionality of each part to understand how they work together to ensure optimal braking performance.

Brake Pads
  • Material: Ceramic or semi-metallic compounds
  • Thickness: 10-12 mm (new), 2 mm minimum (wear limit)
  • Heat resistance: Up to 600°C
  • Compatibility: Specific to M-Class models (2005-2011)
Brake Rotors
  • Type: Ventilated and slotted for improved cooling
  • Diameter: 320-350 mm (front), 300-320 mm (rear)
  • Material: High-carbon cast iron
  • Thickness: 28-30 mm (front), 12-14 mm (rear)
Brake Calipers
  • Type: Single or dual-piston floating calipers
  • Material: Aluminum alloy for reduced weight
  • Function: Applies pressure to brake pads
  • Compatibility: Specific to M-Class models (2005-2011)

Brake Performance

This section focuses on the performance metrics of the M-Class braking system, including stopping distance, brake force distribution, and ABS functionality. Understand how the system ensures safety and stability under various driving conditions.

Stopping Distance
  • 60-0 mph: Approximately 120-130 feet
  • 100-0 km/h: Approximately 38-40 meters
  • Factors: Tire grip, road conditions, and brake system efficiency
Brake Force Distribution
  • Front-to-rear bias: 60/40 for balanced performance
  • Electronic Brakeforce Distribution (EBD): Standard feature
  • Adaptive braking: Adjusts force based on load and conditions
Anti-lock Braking System (ABS)
  • Function: Prevents wheel lockup during hard braking
  • Sensors: Monitors wheel speed in real-time
  • Integration: Works with ESP and traction control systems

Maintenance and Service

This section provides guidelines for maintaining and servicing the M-Class braking system. Learn about inspection intervals, replacement procedures, and common issues to ensure the brakes remain in optimal condition.

Inspection Intervals
  • Brake pads: Check every 10,000 miles or 12 months
  • Rotors: Inspect for wear and warping every 20,000 miles
  • Brake fluid: Replace every 2 years or 30,000 miles
Replacement Procedures
  • Brake pads: Remove caliper, replace pads, and reset wear sensor
  • Rotors: Requires removal of wheel and caliper for replacement
  • Brake fluid: Use DOT 4 or DOT 5.1 fluid for refill
Common Issues
  • Squeaking or grinding noises: Indicates worn pads or rotors
  • Vibration during braking: Warped rotors or uneven pad wear
  • Soft brake pedal: Air in the hydraulic system or low fluid level

Brakes Specifications

Overview

Type
Hydraulic disc brakes
Configuration
Four-wheel disc brakes
Platform
Mercedes-Benz M-Class (W164)
Material
Composite brake pads, cast iron rotors
Location
Front and rear axles

Dimensions

Front Rotor Diameter
13.0 inches (330 mm)
Rear Rotor Diameter
12.6 inches (320 mm)
Front Rotor Thickness
1.1 inches (28 mm)
Rear Rotor Thickness
0.9 inches (22 mm)
Front Pad Area
2.8 square inches (18 square cm)
Rear Pad Area
2.4 square inches (15.5 square cm)
Brake Line Diameter
0.25 inches (6.35 mm)
Brake Fluid Capacity
1.0 liter (33.8 fl oz)

Materials

Rotors
High-carbon cast iron
Brake Pads
Ceramic composite
Calipers
Aluminum alloy
Brake Lines
Reinforced rubber with steel braiding
Brake Fluid
DOT 4 synthetic

Features

Performance
  • Anti-lock Braking System (ABS)
  • Electronic Brakeforce Distribution (EBD)
  • Brake Assist (BAS)
  • Adaptive braking system
Durability
  • Corrosion-resistant rotors
  • Heat-treated calipers
  • Wear-resistant brake pads
Safety
  • Automatic emergency braking
  • Hill-start assist
  • Wet brake drying
Technology
  • Electronic Stability Program (ESP)
  • Traction control integration
  • Parking brake with auto-hold
Comfort
  • Low-noise brake pads
  • Smooth pedal feel
  • Progressive braking response

Safety Features

Active Safety
  • ABS with cornering brake control
  • Collision prevention assist
Passive Safety
  • Redundant hydraulic circuits
  • Brake pad wear sensors
Emergency Features
  • Automatic brake drying
  • Emergency brake light flashing

Comfort Features

Noise Reduction
  • Anti-squeal shims
  • Vibration-damping pads
Pedal Feel
  • Hydraulic brake booster
  • Adjustable pedal response
Maintenance Alerts
  • Wear indicator system
  • Fluid level monitoring
Environmental Adaptation
  • Wet weather optimization
  • High-temperature resistance

Accessories

Upgrades
  • Performance brake pads
  • Slotted rotors
  • Stainless steel brake lines
Maintenance Kits
  • Brake pad replacement kit
  • Rotor resurfacing kit
  • Brake fluid flush kit
Tools
  • Brake caliper tool
  • Rotor removal tool
  • Brake bleeder kit

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect brake pads and rotors
  • Check brake fluid level and quality
  • Inspect brake lines for leaks
  • Test parking brake function
  • Measure rotor thickness
Maintenance Notes
Use only Mercedes-Benz approved brake fluid and components for optimal performance.

Warranty

Basic Warranty
Miles: 50,000
Years: 4
Coverage: Parts and labor
Corrosion Warranty
Miles: Unlimited
Years: 7
Coverage: Rust perforation
Powertrain Warranty
Miles: 70,000
Years: 5
Coverage: Brake system components
Extended Warranty
Miles: 100,000
Years: 7
Coverage: Optional coverage for brake system

Production Details

Manufacturer
Brembo and Mercedes-Benz
Manufacturing Process
  • Precision casting of rotors
  • CNC machining of calipers
  • Automated assembly
Quality Control
Testing: High-speed performance tests, Heat cycle durability tests, Corrosion resistance tests
Certifications: ISO 9001, Mercedes-Benz quality standards
Sustainability Practices
  • Recycled materials in brake pads
  • Eco-friendly manufacturing processes
  • Recycling program for old components
Production Metrics
Annual Production: 500,000 units
Defect Rate: 0.01%
Lead Time: 2 weeks

Service Information for brakes Service

Maintenance and service requirements specific to the brake system

30,000
24
  • Inspect brake pads and rotors
  • Check brake fluid level and condition
  • Inspect brake lines and hoses
  • Test parking brake functionality
  • Measure rotor thickness

Replace brake fluid if moisture content exceeds 3%

60,000
48
  • Replace brake pads if worn
  • Resurface or replace rotors
  • Flush and replace brake fluid
  • Inspect calipers for proper operation
  • Check ABS system functionality

Use only Mercedes-Benz approved brake components

100,000
84
  • Complete brake system inspection
  • Replace all brake pads and rotors
  • Replace brake lines if necessary
  • Test and calibrate ABS system
  • Perform full brake fluid flush

Major service requires specialized diagnostic equipment

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 2005-2011 Mercedes M-Class models?

Yes, these brakes are specifically designed for the 2005-2011 Mercedes M-Class, including ML350, ML450, ML550, and ML63 AMG models. They meet OEM specifications for rotor size, pad material, and caliper fitment. Always verify your vehicle's exact model and trim to ensure compatibility, as slight variations may exist between years or trims.

Q2

What is the recommended maintenance schedule for these brakes?

Brake pads should be inspected every 12,000 miles or annually, and rotors should be checked for wear and warping. Replace pads when thickness is below 3mm and rotors if they are below the minimum thickness specification. Regular cleaning of brake components and lubrication of caliper pins are also recommended to ensure optimal performance.

Q3

How do I replace the brakes on a 2005-2011 Mercedes M-Class?

1. Lift the vehicle and remove the wheels. 2. Unbolt the caliper and hang it securely. 3. Remove the old brake pads and inspect the rotor. 4. If replacing the rotor, remove the retaining screw and slide it off. 5. Install the new rotor and pads, then reassemble the caliper. 6. Torque all bolts to manufacturer specifications and test the brakes before driving.

Q4

What should I do if my brakes are squeaking or vibrating?

Squeaking may indicate worn pads or lack of lubrication on the caliper pins. Vibrations often suggest warped rotors. Inspect the pads and rotors for wear or damage. Clean and lubricate the caliper pins, and resurface or replace the rotors if necessary. If issues persist, check for uneven tire wear or suspension problems.

Q5

How can I optimize the performance of my brakes?

Use high-quality brake pads and rotors designed for your vehicle. Ensure proper bedding of new pads by following the manufacturer's instructions. Regularly clean brake components to prevent debris buildup. Avoid aggressive driving and excessive braking to reduce wear. Consider upgrading to performance brake components for enhanced stopping power.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

2005-2011 Mercedes M-Class Brake System Service Manual

Coming Soon

Detailed guide covering brake system maintenance, repair, and replacement procedures for the 2005-2011 Mercedes M-Class.

Technical Service Bulletin: Brake System Updates

Coming Soon

Latest updates and fixes for the brake system in 2005-2011 Mercedes M-Class models, including common issues and solutions.

Mercedes M-Class Brake Parts Catalog

Coming Soon

Comprehensive catalog of brake components, including pads, rotors, and calipers, for the 2005-2011 Mercedes M-Class.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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