Mercedes-Benz Mercedes M-Class 1997-2005 Body Specifications
Mercedes-Benz Mercedes M-Class 1997-2005

Mercedes-Benz Mercedes M-Class 1997-2005 Body Specifications

Detailed body specifications for the 1997-2005 Mercedes M-Class, including exterior dimensions, interior measurements, cargo capacity, and body panel details. Essential for maintenance, repair, and restoration projects.

Updated

Body Specifications Overview Specifications

This document provides detailed body specifications for the 1997-2005 Mercedes M-Class. It includes information on dimensions, materials, design features, and more, organized into sections for easy reference. Whether you're a mechanic, enthusiast, or owner, this guide will help you understand the structural and aesthetic elements of the M-Class. Use the search and navigation instructions to quickly find the information you need.

How to Use

Use the search function to find specific terms or measurements. Enter keywords like 'length', 'weight', or 'material' to locate relevant sections quickly.

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Key Specifications

Length

183.3 inches

Width

72.3 inches

Height

69.7 inches

Wheelbase

111.0 inches

Curb Weight

4,387 lbs

Available Specifications

Exterior Dimensions

This section covers the overall exterior dimensions of the 1997-2005 Mercedes M-Class, including length, width, height, and wheelbase. These measurements are crucial for understanding the vehicle's size and space requirements.

Overall Dimensions
  • Length: 183.3 inches
  • Width: 72.3 inches
  • Height: 69.7 inches
  • Wheelbase: 111.0 inches
  • Ground clearance: 8.5 inches
  • Curb weight: 4,387 lbs
Tire and Wheel Specifications
  • Tire size: 235/65 R17
  • Wheel size: 17 inches
  • Spare tire: Full-size matching
  • Wheel material: Alloy

Body Materials and Construction

This section details the materials used in the construction of the M-Class body, including the frame, panels, and other structural components. Understanding these materials helps in assessing durability and repair requirements.

Frame and Structure
  • Frame type: Ladder frame with integrated body
  • Material: High-strength steel
  • Construction: Unibody with reinforced sections
  • Corrosion protection: Galvanized steel
Exterior Panels
  • Hood material: Aluminum
  • Door material: Steel with aluminum reinforcement
  • Roof material: Steel with anti-corrosion coating
  • Bumper material: Reinforced plastic

Design Features

This section highlights the design elements that set the M-Class apart, including aerodynamic features, lighting, and aesthetic details. These features contribute to both the vehicle's performance and its visual appeal.

Aerodynamics
  • Drag coefficient: 0.39
  • Front air dam: Integrated for improved airflow
  • Roof rails: Aerodynamic design
  • Side mirrors: Streamlined shape
Lighting
  • Headlights: Halogen with optional xenon
  • Taillights: LED technology
  • Fog lights: Integrated into front bumper
  • Turn signals: Side-mounted on mirrors

Component Specifications

Overview

Type
SUV
Configuration
5-door
Platform
Ladder frame with integrated body structure
Material
High-strength steel with aluminum components
Location
Tuscaloosa, Alabama, USA

Dimensions

Length
183.3 in (4655 mm)
Width
72.2 in (1834 mm)
Height
70.8 in (1798 mm)
Wheelbase
111.0 in (2820 mm)
Ground Clearance
8.3 in (211 mm)
Curb Weight
4409 lbs (2000 kg)
Cargo Volume
36.4 cu ft (1030 L)

Materials

Body Panels
High-strength steel
Roof
Aluminum
Bumpers
Reinforced plastic
Doors
Steel with aluminum reinforcements
Glass
Laminated safety glass

Features

Exterior
  • Integrated roof rails
  • Power-adjustable side mirrors
  • Rear spoiler
  • Alloy wheels
interior
  • Power windows
  • Leather-wrapped steering wheel
  • Dual-zone climate control
  • Wood trim accents
Lighting
  • Halogen headlights
  • Fog lights
  • Daytime running lights
  • Automatic headlight control
Storage
  • Foldable rear seats
  • Underfloor storage
  • Roof-mounted cargo box compatibility
  • Door pocket storage
Convenience
  • Keyless entry
  • Power tailgate
  • Rain-sensing wipers
  • Heated rear window

Safety Features

Structural
  • Reinforced passenger cell
  • Crumple zones
  • Side impact protection
Active
  • ABS
  • Traction control
  • Electronic stability program
Passive
  • Dual front airbags
  • Side airbags
  • Seatbelt pretensioners

Comfort Features

Seating
  • 8-way power adjustable front seats
  • Heated front seats
  • Memory function for driver seat
Climate
  • Rear air vents
  • Air filtration system
  • Automatic temperature control
Acoustics
  • Soundproofing materials
  • Acoustic laminated glass
  • Noise-reducing tires
Visibility
  • Electrochromic rearview mirror
  • Rear window defroster
  • Wide-angle side mirrors

Accessories

Exterior
  • Roof rack system
  • Tow hitch
  • Running boards
  • Wind deflector
interior
  • Cargo organizer
  • Seat covers
  • Floor mats
  • Sunshades
Protection
  • Mud flaps
  • Front grille guard
  • Door edge guards
  • Paint protection film

Maintenance

Service interval
Every 10,000 miles or 12 months
Service Items
  • Body panel inspection
  • Door hinge lubrication
  • Weatherstrip conditioning
  • Paint protection treatment
  • Underbody corrosion check
Maintenance Notes
Regular cleaning and waxing recommended to maintain finish

Warranty

Basic
Miles: 50,000
Years: 4
Coverage: Body structure and paint
Corrosion
Miles: Unlimited
Years: 12
Coverage: Perforation protection
Paint
Miles: Unlimited
Years: 3
Coverage: Factory-applied paint finish
Accessories
Miles: 50,000
Years: 2
Coverage: Genuine Mercedes-Benz accessories

Production Details

Manufacturer
Mercedes-Benz U.S. International
Manufacturing Process
  • Robotic welding
  • Electro-dip coating
  • Precision assembly
  • Laser scanning quality control
Quality Control
Dimensional Accuracy: ±0.5 mm tolerance
Paint Quality: Class A surface finish
Seam integrity: Ultrasonic testing
Sustainability Practices
  • Water-based paints
  • Recycled materials usage
  • Energy-efficient production
Production Metrics
Units Per Day: 300
Cycle Time: 120 seconds
Defect Rate: 0.05%

Service Information for body Service

Maintenance and service requirements specific to the body

10,000
12
  • Inspect body panels for damage
  • Check and lubricate door hinges
  • Examine weatherstripping
  • Verify paint integrity
  • Clean and condition exterior surfaces

Perform visual inspection for any signs of rust or corrosion

30,000
36
  • Deep clean exterior surfaces
  • Apply paint protection treatment
  • Inspect underbody for damage
  • Check alignment of body panels
  • Verify proper operation of all doors and hatches

Use only approved cleaning products to maintain finish

60,000
72
  • Complete body inspection
  • Check for structural integrity
  • Replace worn weatherstripping
  • Reapply underbody protection
  • Perform corrosion protection treatment

Special attention should be paid to high-stress areas and joints

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications for the 1997-2005 Mercedes M-Class?

The 1997-2005 Mercedes M-Class offers various engine options, including V6 and V8 configurations. The ML320 features a 3.2L V6 engine producing 215 hp, while the ML500 includes a 5.0L V8 engine delivering 288 hp. It features a 5-speed automatic transmission, 4MATIC all-wheel drive, and a towing capacity of up to 5,000 lbs. Fuel efficiency ranges from 14-17 mpg city and 18-21 mpg highway. The vehicle includes air suspension, ABS, and stability control as standard features.

Q2

What are the maintenance requirements for the 1997-2005 Mercedes M-Class?

Regular maintenance for the 1997-2005 Mercedes M-Class includes oil changes every 10,000 miles, brake inspections every 20,000 miles, and tire rotations every 5,000-7,000 miles. The air filter should be replaced every 30,000 miles, and the transmission fluid every 40,000 miles. Spark plugs and timing belts should be checked at 60,000 miles. Regular inspections of the suspension system, particularly the air suspension, are recommended to ensure optimal performance.

Q3

How do I replace the air filter in a 1997-2005 Mercedes M-Class?

To replace the air filter in a 1997-2005 Mercedes M-Class, first locate the air filter housing under the hood. Open the housing by releasing the clips or screws securing it. Remove the old air filter and clean any debris from the housing. Insert the new air filter, ensuring it is properly seated. Reassemble the housing and secure it with the clips or screws. Start the vehicle to ensure proper installation and check for any air leaks.

Q4

What should I do if my 1997-2005 Mercedes M-Class has a rough idle?

A rough idle in the 1997-2005 Mercedes M-Class can be caused by several issues. Start by checking the spark plugs and ignition coils for wear or damage. Inspect the air intake system for leaks or blockages. Clean the throttle body and mass airflow sensor. If the issue persists, check the fuel injectors and fuel pressure regulator. A diagnostic scan tool can help identify any error codes related to the engine management system.

Q5

How can I optimize the performance of my 1997-2005 Mercedes M-Class?

To optimize performance, regularly maintain the engine, transmission, and suspension systems. Use high-quality synthetic oil and replace filters on schedule. Upgrade to performance air filters and exhaust systems for improved airflow. Ensure the tires are properly inflated and aligned. Consider a professional ECU tune for enhanced engine performance. Regularly clean the fuel injectors and throttle body to maintain efficiency and responsiveness.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes M-Class Service Manual (1997-2005)

Coming Soon

Complete service manual for the 1997-2005 Mercedes M-Class, covering all maintenance and repair procedures.

Technical Service Bulletin: Air Suspension Issues

Coming Soon

Details common air suspension problems and recommended solutions for the 1997-2005 Mercedes M-Class.

Mercedes M-Class Parts Catalog (1997-2005)

Coming Soon

Comprehensive parts catalog for the 1997-2005 Mercedes M-Class, including OEM and aftermarket options.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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