Mercedes-Benz Mercedes G-Class 2018-present Exhaust Specifications
Mercedes-Benz Mercedes G-Class 2018-present

Mercedes-Benz Mercedes G-Class 2018-present Exhaust Specifications

Explore the detailed exhaust system specifications for the 2018-Present Mercedes-Benz G-Class, including pipe diameters, catalytic converters, mufflers, and emission compliance. Ideal for maintenance, repairs, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the exhaust system of the 2018-Present Mercedes G-Class. It is designed to help users understand the components, performance, and maintenance requirements of the exhaust system. Use the search functionality to find specific details or navigate through sections for a comprehensive overview.

How to Use

Use the search bar to enter keywords related to the exhaust system, such as 'catalytic converter' or 'muffler'. Results will highlight relevant sections and subsections.

Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points.

Key Specifications

Exhaust Pipe Diameter

2.5-3.0 inches

Catalytic Converter Lifespan

100,000 miles

Muffler Material

Stainless Steel

Emissions Standard

Euro 6

Inspection Interval

12,000 miles

Available Specifications

Exhaust System Components

This section covers the primary components of the Mercedes G-Class exhaust system, including the catalytic converter, muffler, and exhaust pipes. Learn about their functions, materials, and placement within the vehicle.

Catalytic Converter
  • Reduces harmful emissions by converting pollutants into less harmful gases.
  • Made from ceramic or metallic substrates coated with precious metals.
  • Located between the engine and the muffler.
  • Requires periodic inspection for clogging or damage.
Muffler
  • Reduces exhaust noise by dissipating sound waves.
  • Constructed from stainless steel for durability.
  • Positioned at the rear of the vehicle.
  • Includes internal baffles and chambers for noise reduction.
Exhaust Pipes
  • Direct exhaust gases from the engine to the rear of the vehicle.
  • Made from high-grade stainless steel to resist corrosion.
  • Available in single or dual configurations depending on the model.
  • Designed to minimize backpressure for optimal engine performance.

Performance and Efficiency

Explore how the exhaust system contributes to the performance, fuel efficiency, and emissions control of the Mercedes G-Class. This section highlights key design features and their impact on the vehicle's overall performance.

Backpressure Management
  • Optimized exhaust pipe diameter to balance backpressure and flow.
  • Reduces engine strain and improves fuel efficiency.
  • Enhances horsepower and torque output.
  • Incorporates resonators to minimize turbulence.
Emissions Control
  • Complies with Euro 6 and other global emissions standards.
  • Uses advanced catalytic converters for efficient pollutant reduction.
  • Includes oxygen sensors for real-time emissions monitoring.
  • Supports eco-friendly driving modes for reduced environmental impact.

Maintenance and Care

This section provides guidelines for maintaining the exhaust system to ensure longevity and optimal performance. Learn about inspection intervals, common issues, and replacement recommendations.

Inspection Intervals
  • Inspect the exhaust system every 12,000 miles or annually.
  • Check for rust, cracks, and loose connections.
  • Monitor for unusual noises or vibrations.
  • Verify emissions system functionality during routine service.
Common Issues
  • Rust and corrosion due to environmental exposure.
  • Cracked or damaged exhaust pipes from road debris.
  • Clogged catalytic converter leading to reduced performance.
  • Loose or broken hangers causing rattling noises.
Replacement Recommendations
  • Replace catalytic converters every 100,000 miles or as needed.
  • Upgrade to performance exhaust systems for enhanced sound and power.
  • Use OEM parts for compatibility and reliability.
  • Consult a certified technician for complex repairs.

Component Specifications

Overview

Type
Dual exhaust system
Configuration
Rear-mounted, split design
Platform
AMG performance exhaust (optional)
Material
Stainless steel
Location
Underbody, rear

Dimensions

Pipe Diameter
2.5 inches (63.5 mm)
Tailpipe Diameter
3.0 inches (76.2 mm)
Overall Length
78.7 inches (2000 mm)
Muffler Length
24.8 inches (630 mm)
Muffler Width
10.2 inches (260 mm)
Muffler Height
7.9 inches (200 mm)
Weight
42.3 lbs (19.2 kg)

Materials

Pipes
304 stainless steel
Muffler
409 stainless steel with heat-resistant coating
Tailpipes
Polished stainless steel
Gaskets
Graphite-reinforced composite
Hangers
Rubber with steel core

Features

Performance
  • AMG exhaust valve control (optional)
  • Optimized backpressure for torque
  • Reduced exhaust gas temperature
  • Enhanced sound tuning
Design
  • Dual chrome-plated tailpipes
  • Aerodynamic muffler shape
  • Integrated heat shields
  • Corrosion-resistant finish
Technology
  • Active exhaust system (optional)
  • O2 sensor integration
  • Catalytic converter compatibility
  • Noise reduction baffles
Durability
  • High-temperature resistance
  • Anti-vibration mounts
  • Rust-proof coating
  • Impact-resistant design
Environmental
  • Euro 6 emissions compliance
  • Low particulate output
  • Recyclable materials
  • Eco-friendly manufacturing

Safety Features

Heat Management
  • Heat shields for underbody protection
  • Thermal insulation on critical components
Structural integrity
  • Reinforced mounting points
  • Crash-resistant design
Emissions Control
  • Integrated catalytic converter
  • O2 sensor monitoring

Comfort Features

Noise Reduction
  • Acoustic dampening in muffler
  • Sound-optimized pipe design
Vibration Control
  • Flexible rubber hangers
  • Anti-resonance baffles
Aesthetics
  • Polished tailpipe finish
  • Sleek underbody integration
Drivability
  • Smooth exhaust flow
  • Minimal backpressure

Accessories

Upgrades
  • AMG performance exhaust kit
  • Carbon fiber tailpipe covers
  • Custom exhaust tips
Maintenance
  • Exhaust gasket set
  • Hanger replacement kit
  • Heat shield repair kit
Tools
  • Exhaust clamp tool
  • O2 sensor socket
  • Tailpipe polishing kit

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect for leaks
  • Check hanger integrity
  • Clean tailpipes
  • Inspect heat shields
  • Test O2 sensors
Maintenance Notes
Avoid harsh chemicals on polished surfaces. Use OEM parts for replacements.

Warranty

Basic
Miles: 50,000
Years: 4
Coverage: Material and workmanship defects
Corrosion
Miles: Unlimited
Years: 10
Coverage: Perforation due to rust
Performance
Miles: 30,000
Years: 2
Coverage: AMG exhaust valve functionality
Emissions
Miles: 80,000
Years: 8
Coverage: Catalytic converter and O2 sensors

Production Details

Manufacturer
Mercedes-AMG GmbH
Manufacturing Process
  • Laser-cut stainless steel
  • Robotic welding
  • Pressure testing
  • Acoustic tuning
Quality Control
Pressure Test: 100% tested for leaks
Acoustic Test: Sound level verification
Visual inspection: Surface finish and alignment
Sustainability Practices
  • Recycled stainless steel
  • Low-emission manufacturing
  • Waste reduction initiatives
Production Metrics
Annual Output: 50,000 units
Defect Rate: < 0.1%
Energy Efficiency: 15% improvement since 2018

Service Information for exhaust Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect exhaust system for leaks
  • Check and tighten all clamps
  • Inspect hangers and mounts
  • Clean tailpipes
  • Test O2 sensor functionality

Use OEM-approved cleaning products for tailpipes.

60,000
48
  • Replace exhaust gaskets
  • Inspect catalytic converter
  • Check heat shield integrity
  • Perform acoustic test
  • Verify exhaust valve operation (if equipped)

Special tools required for valve calibration.

100,000
84
  • Replace O2 sensors
  • Inspect and clean muffler internals
  • Check for corrosion or damage
  • Perform full emissions test
  • Replace rubber hangers if necessary

Major service may require system removal. Follow torque specifications precisely.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the exhaust system compatible with all 2018-Present Mercedes G-Class models?

The exhaust system is designed to be compatible with all 2018-Present Mercedes G-Class models, including the G550, G63 AMG, and G65 AMG. It is engineered to meet OEM specifications, ensuring proper fitment and performance. However, slight variations may exist depending on the specific model and engine type. Always verify compatibility using your vehicle's VIN or consult with a certified Mercedes technician before purchase.

Q2

What are the maintenance requirements for the exhaust system?

Regular maintenance for the exhaust system includes inspecting for rust, cracks, or leaks every 10,000 miles. Ensure all connections and hangers are secure. Cleaning the exhaust tips and checking for carbon buildup is recommended every 5,000 miles. For optimal performance, replace gaskets and seals every 50,000 miles or as needed. Follow the Mercedes-Benz maintenance schedule for additional guidance.

Q3

How do I install or replace the exhaust system on a 2018-Present Mercedes G-Class?

To install or replace the exhaust system, first, lift the vehicle securely using a jack stand. Remove the old exhaust by detaching the clamps, hangers, and bolts. Align the new exhaust system, ensuring proper fitment, and secure it using the provided hardware. Tighten all connections to the manufacturer's torque specifications. Test for leaks and ensure proper alignment before lowering the vehicle. Professional installation is recommended for optimal results.

Q4

What should I do if my exhaust system is making unusual noises?

Unusual noises from the exhaust system, such as rattling or hissing, may indicate loose components, leaks, or damaged parts. Inspect the exhaust hangers, clamps, and connections for tightness. Check for visible cracks or holes in the pipes or muffler. If the issue persists, consult a certified technician for a thorough diagnostic and repair. Avoid driving with a damaged exhaust to prevent further issues.

Q5

How can I optimize the performance of my exhaust system?

To optimize performance, consider upgrading to a high-flow catalytic converter or performance muffler. Ensure the exhaust system is free of obstructions and leaks. Regularly clean the exhaust tips and inspect for carbon buildup. Pairing the exhaust system with a tuned ECU can further enhance performance. Always follow manufacturer guidelines and consult with a professional for advanced modifications.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes G-Class Exhaust System Service Manual

Coming Soon

Detailed guide covering installation, maintenance, and troubleshooting for the exhaust system of 2018-Present Mercedes G-Class models.

Technical Service Bulletin: Exhaust System Updates

Coming Soon

Latest updates and fixes for the exhaust system, including compatibility notes and performance enhancements.

Mercedes G-Class Exhaust Parts Catalog

Coming Soon

Comprehensive catalog of OEM and aftermarket exhaust parts for 2018-Present Mercedes G-Class models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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