Mercedes-Benz Mercedes G-Class 2018-present Emissions & Sensors Specifications
Mercedes-Benz Mercedes G-Class 2018-present

Mercedes-Benz Mercedes G-Class 2018-present Emissions & Sensors Specifications

Explore detailed emissions sensor specifications for the 2018-Present Mercedes G-Class. Learn about sensor types, functions, compatibility, and maintenance tips for optimal performance and environmental compliance.

Updated

Emissions Sensors Overview Specifications

This document provides detailed information about the emissions sensors in the 2018-Present Mercedes G-Class. It covers the technical specifications, functionality, and maintenance of the emissions control system. Use this guide to understand how the system works, locate specific components, and ensure optimal performance of your vehicle's emissions system.

How to Use

Use the search functionality to quickly find specific emissions sensor details by typing keywords like 'O2 sensor', 'catalytic converter', or 'NOx sensor'. The search will highlight relevant sections and subsections.

Navigate through the document using the section titles and subsections. Each section is organized by major components of the emissions system, making it easy to find the information you need.

Key Specifications

O2 Sensor Response Time

100 ms

NOx Sensor Operating Temp

200-800 °C

Catalytic Converter Efficiency

95%

O2 Sensor Lifespan

60,000 miles

NOx Sensor Lifespan

100,000 miles

Available Specifications

Oxygen (O2) Sensors

This section covers the oxygen sensors in the Mercedes G-Class, which monitor the oxygen levels in the exhaust gases to ensure optimal fuel-air mixture and reduce emissions.

Location and Function
  • Located upstream and downstream of the catalytic converter
  • Monitors oxygen levels in exhaust gases
  • Provides real-time data to the engine control unit (ECU)
  • Helps maintain optimal air-fuel ratio
  • Reduces harmful emissions
Maintenance and Replacement
  • Recommended inspection every 60,000 miles
  • Symptoms of failure include poor fuel economy and increased emissions
  • Replacement requires specialized tools
  • Use OEM or equivalent sensors for best performance
  • Ensure proper calibration after replacement

Nitrogen Oxide (NOx) Sensors

This section details the NOx sensors used in the G-Class to detect and reduce nitrogen oxide emissions, a critical component of modern emissions control systems.

Function and Importance
  • Detects nitrogen oxide levels in exhaust gases
  • Critical for meeting Euro 6 emissions standards
  • Works in conjunction with the Selective Catalytic Reduction (SCR) system
  • Provides data for urea injection control
  • Reduces NOx emissions significantly
Common Issues and Solutions
  • Sensor clogging due to soot buildup
  • Frequent calibration required
  • Replacement recommended every 100,000 miles
  • Use OEM sensors for compatibility
  • Ensure proper software updates during replacement

Catalytic Converters

This section explains the role of catalytic converters in reducing harmful emissions and how they interact with the emissions sensors in the G-Class.

Operation and Efficiency
  • Converts harmful gases like CO, NOx, and hydrocarbons into less harmful substances
  • Works with O2 sensors for optimal efficiency
  • Includes a three-way catalytic converter
  • Durable design with a lifespan of 10-15 years
  • Requires proper engine tuning for maximum effectiveness
Maintenance and Troubleshooting
  • Check for physical damage or clogging
  • Monitor O2 sensor readings for efficiency
  • Replace if efficiency drops below 90%
  • Ensure proper exhaust system sealing
  • Use high-quality fuel to prevent contamination

Component Specifications

Overview

Type
NOx and O2 sensors
Configuration
Dual-sensor system
Platform
Integrated ECU control
Material
High-temperature ceramic
Location
Exhaust system

Dimensions

Length
3.15 inches / 80 mm
Diameter
0.79 inches / 20 mm
Thread Size
M18 x 1.5
Weight
0.22 lbs / 100 g
Operating Temp Min
-40°F / -40°C
Operating Temp Max
1562°F / 850°C
Cable Length
23.6 inches / 600 mm

Materials

Sensor Body
Stainless steel 304
Sensing Element
Zirconium dioxide
Wiring Harness
High-temp silicone
Connector
Thermoplastic

Features

Monitoring
  • Real-time NOx levels
  • O2 concentration
  • Exhaust temperature
  • Combustion efficiency
Communication
  • CAN bus integration
  • Fault code generation
  • Data logging
  • Diagnostic interface
Durability
  • Corrosion resistance
  • Thermal shock protection
  • Vibration resistance
  • Water ingress protection
Performance
  • Fast response time (< 200 ms)
  • High accuracy (±2% error)
  • Self-diagnostic function
  • Automatic calibration
integration
  • OBD-II compliance
  • Modular design
  • Plug-and-play installation
  • Software updates

Safety Features

Overload Protection
  • Voltage spike protection
  • Short-circuit prevention
Thermal Management
  • Heat dissipation design
  • Overheat shutdown
Environmental Protection
  • IP67 water resistance
  • Chemical resistance

Comfort Features

installation
  • Tool-free mounting
  • Quick-connect harness
Maintenance
  • Self-cleaning function
  • User-replaceable design
Diagnostics
  • LED status indicator
  • Mobile app integration

Accessories

Mounting
  • Sensor gasket
  • Anti-seize compound
  • Mounting tool
Replacement
  • Harness extension
  • Protective sleeve
  • Connector seal
Testing
  • Diagnostic scanner
  • Test harness
  • Calibration tool

Maintenance

Service interval
Every 100,000 miles or 5 years
Service Items
  • Inspect sensor for damage
  • Check wiring integrity
  • Verify calibration
  • Clean sensor tip
  • Replace if faulty
Maintenance Notes
Avoid using silicone-based products near the sensor.

Warranty

Basic
Miles: 50,000
Years: 2
Coverage: Manufacturing defects
Extended
Miles: 100,000
Years: 5
Coverage: Sensor failure
Corrosion
Miles: Unlimited
Years: 10
Coverage: Rust or corrosion
Terms
Warranty void if tampered with or improperly installed.

Production Details

Manufacturer
Bosch Automotive
Manufacturing Process
  • Precision casting
  • Ceramic sintering
  • Automated assembly
Quality Control
Testing: Thermal cycling, Vibration testing, Leak testing
Certifications: ISO 9001, ISO 14001, RoHS compliance
Sustainability Practices
  • Recycled materials
  • Energy-efficient production
  • Reduced emissions
Production Metrics
Units Per Year: 500,000
Defect Rate: < 0.1%
Lead Time: 4 weeks

Service Information for emissions_sensors Service

Maintenance and service requirements specific to this component

50,000
24
  • Inspect sensor for physical damage
  • Verify wiring harness integrity
  • Check OBD-II error codes
  • Clean sensor tip with compressed air
  • Test sensor response time

Avoid using chemical cleaners on the sensor.

100,000
60
  • Perform full diagnostic scan
  • Check calibration accuracy
  • Replace sensor if out of spec
  • Inspect mounting hardware
  • Verify exhaust system integrity

Use factory-approved replacement parts.

150,000
120
  • Replace sensor as preventive maintenance
  • Inspect and replace wiring harness if needed
  • Test ECU communication
  • Verify exhaust system performance
  • Update sensor software if available

Major service requires specialized diagnostic tools.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the compatibility requirements for emissions sensors in the 2018-Present Mercedes G-Class?

The emissions sensors for the 2018-Present Mercedes G-Class are designed to be compatible with the vehicle's specific engine configurations, including the OM656 diesel and M176/M177 petrol engines. These sensors are calibrated to meet Euro 6d-TEMP and Euro 6d emission standards. Ensure that the sensor part numbers match the vehicle's VIN for accurate compatibility.

Q2

What maintenance is required for emissions sensors in the Mercedes G-Class?

Regular maintenance for emissions sensors includes visual inspections for damage, cleaning of sensor surfaces, and ensuring proper electrical connections. It is recommended to check the sensors every 20,000 miles or during routine service intervals. Replace sensors if error codes such as P0420 or P0430 appear, indicating potential degradation or failure.

Q3

How are emissions sensors installed or replaced in the Mercedes G-Class?

To install or replace emissions sensors, first locate the sensors in the exhaust system. Disconnect the electrical connector and unscrew the sensor using a specialized wrench. Install the new sensor by threading it in carefully, ensuring proper alignment, and reconnecting the electrical connector. Reset the vehicle's ECU to clear any error codes.

Q4

How do I troubleshoot emissions sensor issues in my Mercedes G-Class?

Start by scanning the vehicle's ECU for error codes. Common issues include faulty wiring, contamination, or sensor degradation. Inspect the sensor and wiring for damage or corrosion. Use a multimeter to test the sensor's resistance and voltage. If the sensor is faulty, replace it and reset the ECU to resolve the issue.

Q5

How can I optimize the performance of emissions sensors in my Mercedes G-Class?

Ensure the engine is running efficiently by using high-quality fuel and maintaining proper air intake and exhaust systems. Regularly clean the sensors to prevent contamination. Use diagnostic tools to monitor sensor performance and address any anomalies promptly. Avoid aftermarket modifications that may interfere with sensor accuracy.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes G-Class Emissions Sensor Service Manual

Coming Soon

This manual provides detailed instructions for servicing and replacing emissions sensors in the 2018-Present Mercedes G-Class.

Technical Service Bulletin: Emissions Sensor Updates

Coming Soon

This bulletin outlines the latest updates and improvements for emissions sensors in the Mercedes G-Class.

Mercedes G-Class Emissions Sensor Parts Catalog

Coming Soon

This catalog lists all available emissions sensors and related parts for the 2018-Present Mercedes G-Class.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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