Mercedes-Benz Mercedes G-Class 1979-2018 Suspension Specifications
Mercedes-Benz Mercedes G-Class 1979-2018

Mercedes-Benz Mercedes G-Class 1979-2018 Suspension Specifications

Explore detailed suspension specifications for the 1979-2018 Mercedes G-Class, including front and rear suspension types, spring rates, shock absorbers, and alignment settings. Ideal for maintenance, repairs, and upgrades.

Updated

Overview Specifications

This document provides detailed suspension specifications for the Mercedes G-Class models produced between 1979 and 2018. It is designed to assist enthusiasts, mechanics, and researchers in understanding the technical aspects of the G-Class suspension system. The content is organized into major sections, each focusing on a specific aspect of the suspension. Use the search and navigation instructions to quickly find the information you need.

How to Use

Use the search functionality to locate specific terms or phrases within the document. Enter keywords related to suspension components, such as 'shock absorbers' or 'spring rates,' to find relevant sections.

Navigate through the document by scrolling through the sections or using the table of contents. Each major section is divided into subsections, making it easy to locate detailed information on specific suspension components.

Key Specifications

Front Suspension Type

Solid axle / Independent (2018)

Rear Suspension Type

Solid axle

Shock Absorbers

Hydraulic / Adaptive (2018)

Spring Type

Coil springs

Ride Height Adjustment

Available (2018 models)

Available Specifications

Front Suspension

This section covers the front suspension system of the Mercedes G-Class, including its design, components, and technical specifications. Learn about the independent front suspension introduced in later models and the solid axle used in earlier versions.

Suspension Type
  • Solid axle (1979-2018)
  • Independent front suspension (introduced in 2018)
  • Coil springs with telescopic shock absorbers
  • Stabilizer bar for improved handling
  • Optional adaptive damping system (2018 models)
Key Components
  • Upper and lower control arms
  • Ball joints for articulation
  • Heavy-duty coil springs
  • Hydraulic shock absorbers
  • Optional air suspension (2018 models)

Rear Suspension

Explore the rear suspension setup of the G-Class, which has remained largely consistent over the years. This section details the solid rear axle, coil springs, and other critical components.

Suspension Type
  • Solid rear axle (1979-2018)
  • Coil springs with telescopic shock absorbers
  • Panhard rod for lateral stability
  • Optional air suspension (2018 models)
  • Heavy-duty design for off-road capability
Key Components
  • Leaf springs (early models)
  • Coil springs (later models)
  • Hydraulic shock absorbers
  • Stabilizer bar for improved handling
  • Optional adaptive damping system (2018 models)

Suspension Tuning and Features

This section highlights the suspension tuning and advanced features available in the G-Class, including adaptive damping, air suspension, and off-road capabilities.

Adaptive Damping
  • Electronically controlled dampers
  • Multiple driving modes (Comfort, Sport, Off-Road)
  • Real-time adjustment based on road conditions
  • Improved ride quality and handling
Air Suspension
  • Available on 2018 models
  • Adjustable ride height
  • Improved comfort on paved roads
  • Enhanced off-road capability
Off-Road Capabilities
  • High ground clearance
  • Approach and departure angles optimized for off-roading
  • Durable suspension components
  • Water fording capability

Component Specifications

Overview

Type
Independent front suspension, rigid rear axle
Configuration
Front: Double wishbone, Rear: Live axle with coil springs
Platform
Ladder frame chassis
Material
High-strength steel
Location
Front and rear axles

Dimensions

Front Track Width
65.4 in (1661 mm)
Rear Track Width
65.4 in (1661 mm)
Wheelbase
112.2 in (2850 mm)
Ground Clearance
8.3 in (210 mm)
Spring Length Front
18.5 in (470 mm)
Spring Length Rear
20.1 in (510 mm)
Shock ABSorber Length
24.6 in (625 mm)
Anti Roll Bar Diameter
1.2 in (30 mm)

Materials

Springs
High-carbon steel
Shock ABSorbers
Aluminum alloy with hydraulic fluid
Control Arms
Forged steel
Bushings
Polyurethane
Anti Roll Bar
Chromoly steel

Features

Adjustability
  • Height-adjustable suspension (optional)
  • Damping force adjustment
  • Ride height sensors
Stability
  • Electronic Stability Program (ESP)
  • Traction control system
  • Anti-roll bars
Durability
  • Reinforced suspension mounts
  • Corrosion-resistant coatings
  • Heavy-duty components
Off-Road Capability
  • High ground clearance
  • Articulating suspension
  • Waterproof components
Comfort
  • Progressive-rate springs
  • Hydraulic shock absorbers
  • Noise-dampening bushings

Safety Features

Structural integrity
  • Reinforced suspension mounts
  • Crash-resistant design
Electronic Aids
  • Electronic Stability Program (ESP)
  • Traction control system
Component Safety
  • High-strength materials
  • Corrosion-resistant coatings

Comfort Features

Ride Quality
  • Progressive-rate springs
  • Hydraulic shock absorbers
Noise Reduction
  • Noise-dampening bushings
  • Insulated suspension components
Adjustability
  • Height-adjustable suspension
  • Damping force adjustment

Accessories

Upgrades
  • Performance shock absorbers
  • Heavy-duty springs
  • Adjustable anti-roll bars
Protection
  • Suspension skid plates
  • Bushing protectors
  • Corrosion-resistant coatings
Tools
  • Suspension alignment tools
  • Spring compressors
  • Torque wrenches

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect shock absorbers
  • Check bushings for wear
  • Lubricate suspension components
  • Inspect anti-roll bars
  • Check alignment
Maintenance Notes
Regular inspection is crucial for off-road vehicles. Replace worn components immediately.

Warranty

Basic Warranty
Miles: 50,000
Years: 4
Coverage: Covers defects in materials and workmanship
Corrosion Warranty
Miles: Unlimited
Years: 12
Coverage: Covers corrosion perforation
Powertrain Warranty
Miles: 100,000
Years: 7
Coverage: Covers suspension components
Extended Warranty
Miles: 150,000
Years: 10
Coverage: Optional extended coverage for suspension

Production Details

Manufacturer
Mercedes-Benz
Manufacturing Process
  • Forging
  • Heat treatment
  • Precision machining
  • Assembly
Quality Control
Testing: Durability testing, Corrosion resistance testing, Performance testing
Standards: ISO 9001, Mercedes-Benz internal standards
Sustainability Practices
  • Recycled materials
  • Energy-efficient manufacturing
  • Waste reduction programs
Production Metrics
Annual Production: 50,000 units
Defect Rate: Less than 0.1%
Lead Time: 4 weeks

Service Information for suspension Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect shock absorbers
  • Check bushings for wear
  • Lubricate suspension components
  • Inspect anti-roll bars
  • Check alignment

Regular inspection is crucial for off-road vehicles.

60,000
48
  • Replace shock absorbers if necessary
  • Replace worn bushings
  • Inspect and replace springs if needed
  • Check and replace anti-roll bar links
  • Perform full suspension alignment

Special tools may be required for spring replacement.

100,000
84
  • Overhaul suspension system
  • Replace all bushings and mounts
  • Inspect and replace control arms if necessary
  • Check and replace all fasteners
  • Perform full system performance testing

Critical to ensure all components are within specifications.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What suspension components are compatible with the 1979-2018 Mercedes G-Class?

The 1979-2018 Mercedes G-Class is compatible with a range of suspension components, including coil springs, shock absorbers, and control arms. Genuine Mercedes-Benz parts are recommended for optimal performance, but aftermarket options from reputable brands like Bilstein or Eibach are also compatible. Ensure the parts match the specific model year and trim, as suspension configurations may vary between G-Class generations.

Q2

What are the maintenance requirements for the G-Class suspension system?

Regular maintenance of the G-Class suspension includes inspecting shock absorbers, bushings, and ball joints every 30,000 miles. Lubricate suspension components as needed and check for wear or damage. Replace worn parts promptly to avoid further damage. Alignment checks should be performed after any suspension work or if uneven tire wear is noticed. Follow the manufacturer's service schedule for detailed intervals.

Q3

How do I replace the suspension components on a Mercedes G-Class?

To replace suspension components, first, lift the vehicle securely using a jack and stands. Remove the wheels to access the suspension. Disconnect the shock absorbers and coil springs, then unbolt the control arms or other components. Install new parts in reverse order, ensuring all bolts are torqued to factory specifications. A professional alignment is recommended after replacement.

Q4

What are common suspension issues in the G-Class and how can I troubleshoot them?

Common issues include squeaking noises, uneven ride height, and poor handling. Squeaking often indicates worn bushings or ball joints, which should be inspected and replaced. Uneven ride height may point to failing springs or shocks. Poor handling can result from misaligned wheels or worn suspension components. Diagnose by inspecting each part and testing the vehicle's response.

Q5

How can I optimize the performance of my G-Class suspension?

To optimize performance, consider upgrading to high-performance shocks and springs for better handling and ride quality. Adjustable suspension kits allow for fine-tuning based on driving conditions. Regularly inspect and maintain components to ensure they are in good condition. Proper alignment and tire pressure also play a crucial role in suspension performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes G-Class Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and technical specifications for 1979-2018 G-Class models.

Technical Service Bulletin: Suspension Updates

Coming Soon

Details recent updates and fixes for G-Class suspension systems, including part numbers and installation instructions.

G-Class Suspension Parts Catalog

Coming Soon

Catalog listing all suspension components for 1979-2018 G-Class models, including OEM and aftermarket options.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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