Mercedes-Benz Mercedes G-Class 1979-2018 HVAC Specifications
Mercedes-Benz Mercedes G-Class 1979-2018

Mercedes-Benz Mercedes G-Class 1979-2018 HVAC Specifications

Discover detailed HVAC specifications for the 1979-2018 Mercedes G-Class, including components like compressors, condensers, and blower motors. This guide is essential for troubleshooting, maintenance, and repairs.

Updated

Overview Specifications

This document provides a comprehensive overview of the HVAC (Heating, Ventilation, and Air Conditioning) specifications for Mercedes G-Class models produced between 1979 and 2018. It is designed to assist users in understanding the key features, components, and functionalities of the HVAC systems in these vehicles. Use this guide to locate detailed technical information, navigate through sections, and quickly reference essential specifications.

How to Use

To search for specific terms or topics, use the 'Find' function in your browser or PDF reader. Enter keywords related to the HVAC system, such as 'heating', 'air conditioning', or 'ventilation', to quickly locate relevant information.

Navigate through the document by scrolling or using the table of contents. Each section is clearly labeled and organized into subsections for easy access to specific details about the HVAC system.

Key Specifications

Heating Capacity

5.0 kW

Cooling Capacity

4.5 kW

Refrigerant Type

R134a

Blower Motor Power

150 W

Airflow Rate

400 m³/h

Available Specifications

Heating System

The heating system in the Mercedes G-Class ensures optimal cabin warmth during colder months. This section covers the components, functionality, and maintenance tips for the heating system, including the heater core, blower motor, and controls.

Heater Core and Blower Motor
  • Heater core constructed from durable aluminum for longevity
  • Blower motor provides adjustable airflow speeds
  • Designed for efficient heat distribution
  • Easy access for maintenance and replacement
  • Compatible with various G-Class models
  • Supports both manual and automatic climate control systems
Heating Controls
  • Dual-zone climate control available in later models
  • Rotary knobs for manual temperature adjustment
  • Digital displays in newer models for precise control
  • Integrated with the vehicle's central control system
  • Defrost function for windshield and windows
  • Energy-efficient operation to reduce fuel consumption

Air Conditioning System

The air conditioning system in the Mercedes G-Class provides reliable cooling and dehumidification for the cabin. This section details the components, functionality, and maintenance of the AC system, including the compressor, condenser, and refrigerant.

Compressor and Condenser
  • Scroll-type compressor for efficient cooling
  • Condenser designed for optimal heat dissipation
  • Compatible with R134a refrigerant
  • Sealed system to prevent refrigerant leaks
  • Durable construction for off-road conditions
  • Easy to service and maintain
AC Controls and Performance
  • Automatic climate control in later models
  • Adjustable fan speeds for personalized comfort
  • Integrated air filtration system
  • Quick cooling performance in hot weather
  • Energy-saving mode to reduce engine load
  • Regular maintenance recommended for peak performance

Ventilation System

The ventilation system in the Mercedes G-Class ensures proper airflow and air quality within the cabin. This section covers the design, components, and functionality of the ventilation system, including air ducts, vents, and filters.

Air Ducts and Vents
  • Strategically placed vents for uniform airflow
  • Adjustable vent direction for personalized comfort
  • Durable plastic construction for longevity
  • Integrated with the HVAC control system
  • Easy to clean and maintain
  • Supports both front and rear passenger zones
Air Filtration System
  • High-efficiency particulate air (HEPA) filters in later models
  • Removes dust, pollen, and pollutants from the air
  • Replaceable filters for easy maintenance
  • Improves cabin air quality during off-road driving
  • Integrated with the ventilation and AC systems
  • Regular filter replacement recommended

Component Specifications

Overview

Type
Automatic Climate Control
Configuration
Dual-Zone
Platform
Integrated with Vehicle Electronics
Material
High-Durability Plastics and Metals
Location
Dashboard and Rear Compartment

Dimensions

Evaporator Length
12.5 inches / 31.75 cm
Evaporator Width
8.2 inches / 20.83 cm
Evaporator Height
5.9 inches / 14.99 cm
Condenser Length
18.1 inches / 45.97 cm
Condenser Width
10.6 inches / 26.92 cm
Condenser Height
1.2 inches / 3.05 cm
Blower Motor Diameter
6.3 inches / 16 cm

Materials

Evaporator Core
Aluminum
Condenser Core
Aluminum
Blower Motor
High-Strength Plastic and Copper Windings
Ducting
Reinforced Thermoplastic
Control Panel
ABS Plastic with Metal Backing

Features

Climate Control
  • Automatic Temperature Regulation
  • Dual-Zone Temperature Settings
  • Rear Compartment Airflow Control
  • Defrost and Demist Functions
Air Quality
  • Pollen Filter
  • Activated Carbon Filter
  • Automatic Air Recirculation
User interface
  • Digital Temperature Display
  • Rotary Dials for Fan Speed
  • Push-Button Controls
  • LCD Screen for Settings
Performance
  • High-Efficiency Compressor
  • Variable Speed Blower Motor
  • Quick Cooling and Heating
integration
  • CAN-Bus System Integration
  • Diagnostic Port Access
  • Compatibility with Vehicle Sensors

Safety Features

Overheat Protection
  • Automatic Shutdown at High Temperatures
  • Thermal Fuse Protection
Electrical Safety
  • Short-Circuit Protection
  • Overload Protection
Airflow Safety
  • Automatic Shutdown if Blocked
  • Filter Replacement Indicator

Comfort Features

Temperature Control
  • Precise Temperature Adjustment
  • Memory Settings for Driver Preferences
Airflow Distribution
  • Adjustable Vents
  • Multi-Directional Airflow
  • Rear Passenger Controls
Noise Reduction
  • Quiet Blower Motor
  • Insulated Ducting
Convenience
  • Auto Start/Stop with Ignition
  • Remote Pre-Conditioning

Accessories

Filters
  • Pollen Filter
  • Activated Carbon Filter
  • HEPA Filter (Optional)
Controls
  • Remote Control Unit
  • Rear Seat Control Panel
  • Mobile App Integration
Upgrades
  • Enhanced Compressor
  • High-Performance Blower Motor
  • UV-C Air Purifier

Maintenance

Service interval
Every 15,000 miles or 12 months
Service Items
  • Inspect and Replace Air Filters
  • Check Refrigerant Levels
  • Inspect Blower Motor and Fan
  • Clean Evaporator and Condenser Coils
  • Test Electrical Connections
Maintenance Notes
Use only OEM-approved refrigerants and lubricants.

Warranty

Basic Warranty
Miles: 50,000
Years: 4
Coverage: Parts and Labor
Extended Warranty
Miles: 100,000
Years: 7
Coverage: Major Components Only
Compressor Warranty
Miles: 75,000
Years: 5
Coverage: Compressor and Seals
Labor Warranty
Miles: 50,000
Years: 4
Coverage: Labor Costs Included

Production Details

Manufacturer
Mercedes-Benz AG
Manufacturing Process
  • Precision CNC Machining
  • Robotic Assembly
  • Quality Testing at Each Stage
Quality Control
Testing: Pressure Testing, Leak Detection, Performance Calibration
Certifications: ISO 9001, ISO 14001
Sustainability Practices
  • Recyclable Materials
  • Energy-Efficient Production
  • Reduced Emissions
Production Metrics
Units Per Year: 50,000
Defect Rate: 0.01%

Service Information for HVAC Service

Maintenance and service requirements specific to the HVAC system

15,000
12
  • Inspect and Replace Air Filters
  • Check Refrigerant Levels
  • Inspect Blower Motor and Fan
  • Clean Evaporator and Condenser Coils
  • Test Electrical Connections

Ensure all connections are secure and free of corrosion.

30,000
24
  • Replace Cabin Air Filter
  • Inspect Compressor and Belts
  • Check for Refrigerant Leaks
  • Test Climate Control Sensors
  • Lubricate Moving Parts

Use only OEM-approved lubricants and refrigerants.

60,000
48
  • Flush and Replace Refrigerant
  • Inspect and Replace Condenser if Necessary
  • Test Blower Motor Performance
  • Check Ducting for Blockages
  • Calibrate Temperature Sensors

Major service requires specialized tools and diagnostic equipment.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the HVAC system compatible with all Mercedes G-Class models from 1979 to 2018?

The HVAC system in Mercedes G-Class vehicles from 1979 to 2018 varies by model year and trim. While many components are standardized, specific parts like compressors, condensers, and control modules may differ. Always verify compatibility using your vehicle's VIN or consult a Mercedes-Benz dealer for precise information. Upgrades or replacements may require adaptations for older models.

Q2

What are the maintenance requirements for the HVAC system in a Mercedes G-Class?

Regular HVAC maintenance for a Mercedes G-Class includes inspecting and replacing the cabin air filter every 15,000-20,000 miles, checking refrigerant levels annually, and ensuring the compressor and blower motor function properly. Clean the condenser and evaporator coils to maintain efficiency. Schedule professional inspections every 30,000 miles to address potential leaks, electrical issues, or worn components.

Q3

How do I replace the HVAC blower motor in a Mercedes G-Class?

To replace the HVAC blower motor, disconnect the battery for safety. Remove the glove box or lower dashboard panel to access the motor. Disconnect the electrical connector and mounting screws, then carefully remove the old motor. Install the new motor, secure it with screws, and reconnect the electrical connector. Reassemble the dashboard and test the system to ensure proper operation.

Q4

Why is my Mercedes G-Class HVAC system blowing warm air?

Warm air from the HVAC system can result from low refrigerant levels, a faulty compressor, or a clogged condenser. Check for refrigerant leaks and recharge if necessary. Inspect the compressor for proper engagement and functionality. Clean the condenser of debris. If issues persist, consult a professional to diagnose electrical or sensor-related problems.

Q5

How can I optimize the performance of my Mercedes G-Class HVAC system?

To optimize HVAC performance, ensure the system is regularly serviced, including refrigerant checks and filter replacements. Use the recirculation mode in hot weather to cool the cabin faster. Park in shaded areas to reduce heat buildup. Inspect and clean the condenser and evaporator coils annually. Address any unusual noises or reduced airflow promptly to prevent further damage.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes G-Class HVAC Service Manual

Coming Soon

Detailed guide covering HVAC system maintenance, troubleshooting, and repair for Mercedes G-Class models from 1979 to 2018.

Technical Service Bulletin: HVAC System Updates

Coming Soon

Overview of updates and fixes for common HVAC system issues in Mercedes G-Class vehicles.

Mercedes G-Class HVAC Parts Catalog

Coming Soon

Comprehensive catalog of OEM and aftermarket HVAC components for 1979-2018 Mercedes G-Class models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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