Mercedes-Benz Mercedes G-Class 1979-2018 Fuel System Specifications
Mercedes-Benz Mercedes G-Class 1979-2018

Mercedes-Benz Mercedes G-Class 1979-2018 Fuel System Specifications

Explore detailed fuel specifications for the 1979-2018 Mercedes G-Class, including fuel types, tank capacity, consumption, and emissions standards. Essential for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed fuel specifications for the Mercedes G-Class models produced between 1979 and 2018. It includes information on fuel types, consumption rates, engine configurations, and emissions standards. Use this guide to understand the technical aspects of fuel usage in these vehicles. Navigate through sections to find specific details or use the quick reference for key specifications.

How to Use

Use the search functionality to quickly locate specific fuel-related terms or model years. Enter keywords like 'diesel', 'petrol', or 'emissions' to filter relevant information.

Navigate through the document by scrolling or using the table of contents. Each section is clearly labeled, and subsections provide detailed points for easy reference.

Key Specifications

Fuel Type

Petrol/Diesel

Avg. City Consumption

10-20 L/100km

Avg. Highway Consumption

7-12 L/100km

CO2 Emissions

100-300 g/km

Emission Standard

Euro 0 to Euro 6

Available Specifications

Fuel Types and Compatibility

This section covers the different fuel types compatible with Mercedes G-Class models from 1979 to 2018, including petrol, diesel, and their respective octane ratings. It also discusses fuel system requirements and recommendations for optimal performance.

Petrol Engines
  • Supports unleaded petrol with octane ratings of 91 or higher
  • Early models (1979-1990) may require leaded petrol
  • Direct injection systems introduced in later models
  • Fuel additives recommended for older models
Diesel Engines
  • Compatible with standard diesel fuel
  • Low-sulfur diesel required for models post-2000
  • Turbocharged diesel engines available from 1990
  • AdBlue system introduced in 2016 models

Fuel Consumption and Efficiency

This section provides data on fuel consumption rates for various G-Class models, including city, highway, and combined driving conditions. It also highlights advancements in fuel efficiency over the years.

City Driving
  • Early models: 15-20 L/100km
  • 2000s models: 12-15 L/100km
  • 2010s models: 10-12 L/100km
  • Hybrid models: 8-10 L/100km
Highway Driving
  • Early models: 10-12 L/100km
  • 2000s models: 8-10 L/100km
  • 2010s models: 7-9 L/100km
  • Hybrid models: 6-8 L/100km

Emissions and Environmental Impact

This section discusses the emissions standards met by the G-Class models over the years, including Euro norms and CO2 emissions. It also covers advancements in reducing environmental impact.

Euro Emission Standards
  • Pre-1992 models: Euro 0
  • 1992-2000 models: Euro 1 and Euro 2
  • 2000-2010 models: Euro 3 and Euro 4
  • Post-2010 models: Euro 5 and Euro 6
CO2 Emissions
  • Early models: 250-300 g/km
  • 2000s models: 200-250 g/km
  • 2010s models: 150-200 g/km
  • Hybrid models: 100-150 g/km

Component Specifications

Overview

Type
Gasoline/Diesel
Configuration
Internal Combustion Engine
Platform
Mercedes-Benz G-Class
Material
Petroleum-based
Location
Fuel tank, engine

Dimensions

Fuel Tank Capacity
25.4 gallons (96 liters)
Fuel Line Diameter
0.5 inches (12.7 mm)
Fuel Pump Pressure
58 psi (4 bar)
Fuel Filter Size
4.7 x 2.8 inches (120 x 70 mm)
Fuel injector Flow Rate
19.5 lbs/hr (8.8 kg/hr)
Fuel Rail Length
24 inches (610 mm)
Fuel Tank Weight
45 lbs (20.4 kg) when empty

Materials

Fuel Tank
High-density polyethylene
Fuel Lines
Reinforced synthetic rubber
Fuel Pump
Stainless steel and plastic composite
Fuel Filter
Cellulose and resin
Fuel injectors
Aluminum and stainless steel

Features

Fuel Delivery
  • Electronic fuel injection
  • Multi-point fuel injection
  • High-pressure fuel pump
  • Variable fuel pressure regulation
Fuel Storage
  • Impact-resistant fuel tank
  • Anti-slosh baffles
  • Integrated fuel level sensor
  • Ventilation system
Fuel Efficiency
  • Start-stop technology
  • Eco mode
  • Optimized combustion
  • Reduced emissions
Fuel Safety
  • Rollover valve
  • Fuel cutoff switch
  • Leak detection system
  • Fire-resistant materials
Fuel Monitoring
  • Real-time fuel consumption display
  • Low fuel warning
  • Range estimation
  • Fuel quality sensor

Safety Features

Crash Safety
  • Automatic fuel cutoff
  • Reinforced fuel tank
  • Impact-resistant fuel lines
Fire Prevention
  • Flame arrestor
  • Heat shields
  • Fire-resistant coatings
Environmental Protection
  • Evaporative emissions control
  • Leak detection system
  • Recyclable materials

Comfort Features

Refueling
  • Easy-access fuel cap
  • Automatic fuel door
  • Fuel level indicator
Driving
  • Smooth fuel delivery
  • Quiet operation
  • Consistent performance
Maintenance
  • Easy fuel filter replacement
  • Self-diagnostic system
  • Long service intervals

Accessories

Fuel Additives
  • Fuel system cleaner
  • Octane booster
  • Diesel anti-gel
Fuel Storage
  • Portable fuel cans
  • Fuel stabilizers
  • Fuel transfer pumps
Fuel Monitoring
  • Fuel flow meters
  • Fuel consumption trackers
  • Diagnostic tools

Maintenance

Service interval
10,000 miles or 12 months
Service Items
  • Fuel filter replacement
  • Fuel injector cleaning
  • Fuel system inspection
  • Fuel pump testing
  • Fuel line inspection
Maintenance Notes
Use only recommended fuel types and additives. Regularly check for leaks and ensure proper fuel system ventilation.

Warranty

Basic Warranty
Miles: 50,000
Years: 4
Coverage: Fuel system components
Powertrain Warranty
Miles: 100,000
Years: 7
Coverage: Fuel pump and injectors
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: Evaporative emissions system
Corrosion Warranty
Miles: Unlimited
Years: 30
Coverage: Fuel tank corrosion

Production Details

Manufacturer
Mercedes-Benz AG
Manufacturing Process
  • Injection molding for fuel tank
  • Precision machining for fuel injectors
  • Automated assembly for fuel pump
Quality Control
Pressure Testing: Fuel lines and tank
Leak Testing: Complete fuel system
Performance Testing: Fuel injectors and pump
Sustainability Practices
  • Recyclable fuel tank materials
  • Low-emission manufacturing
  • Energy-efficient production
Production Metrics
Annual Production: 500,000 units
Defect Rate: 0.01%
Energy Consumption: 15 kWh per unit

Service Information for fuel Service

Maintenance and service requirements specific to the fuel system

10,000
12
  • Inspect fuel lines for leaks
  • Check fuel filter condition
  • Test fuel pump pressure
  • Clean fuel injectors
  • Verify fuel level sensor accuracy

Use only manufacturer-approved fuel additives.

30,000
36
  • Replace fuel filter
  • Inspect fuel tank for damage
  • Check fuel system ventilation
  • Test fuel injector flow rate
  • Verify emissions compliance

Ensure proper disposal of old fuel filter.

60,000
72
  • Replace fuel pump if necessary
  • Inspect and clean fuel tank
  • Check fuel rail pressure
  • Test fuel system for leaks
  • Verify fuel system performance

Major service may require specialized tools.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What type of fuel is compatible with the 1979-2018 Mercedes G-Class?

The 1979-2018 Mercedes G-Class is compatible with premium unleaded gasoline with an octane rating of 91 or higher. Diesel models, such as the G350d, require ultra-low sulfur diesel (ULSD). Using the recommended fuel ensures optimal engine performance, fuel efficiency, and longevity. Always refer to the owner’s manual for specific fuel requirements based on the model year and engine type.

Q2

What are the maintenance requirements for the Mercedes G-Class fuel system?

Regular maintenance of the Mercedes G-Class fuel system includes inspecting and replacing the fuel filter every 30,000 miles, checking fuel lines for leaks or wear, and using fuel system cleaners periodically to prevent deposits. Diesel models may require additional maintenance, such as cleaning the diesel particulate filter (DPF). Adhering to the manufacturer’s service schedule ensures efficient fuel delivery and prevents costly repairs.

Q3

How do I replace the fuel filter in a Mercedes G-Class?

To replace the fuel filter in a Mercedes G-Class, first, locate the filter, typically near the fuel tank or engine bay. Depressurize the fuel system by removing the fuel pump fuse and running the engine until it stalls. Disconnect the fuel lines and remove the old filter, ensuring no fuel spills. Install the new filter, reconnect the lines, and restore the fuel pump fuse. Start the engine and check for leaks.

Q4

What should I do if my Mercedes G-Class has fuel delivery issues?

If your Mercedes G-Class experiences fuel delivery issues, start by checking the fuel pump fuse and relay. Inspect the fuel filter for clogs and replace it if necessary. Test the fuel pressure using a gauge to ensure the pump is functioning correctly. If the issue persists, inspect the fuel injectors for blockages or leaks. Consult a professional mechanic for advanced diagnostics and repairs.

Q5

How can I optimize the fuel efficiency of my Mercedes G-Class?

To optimize fuel efficiency in your Mercedes G-Class, use the recommended fuel grade, maintain proper tire pressure, and avoid excessive idling. Regularly service the fuel system, including replacing the fuel filter and cleaning injectors. Drive smoothly, avoiding rapid acceleration and heavy braking. Additionally, remove unnecessary weight from the vehicle and ensure the engine is tuned to factory specifications.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes G-Class Service Manual

Coming Soon

Provides detailed instructions for servicing and maintaining the Mercedes G-Class, including fuel system components and troubleshooting steps.

Technical Service Bulletin: Fuel System Updates

Coming Soon

Outlines important updates and fixes for the fuel system in various Mercedes G-Class models, including part numbers and installation procedures.

Mercedes G-Class Parts Catalog

Coming Soon

A comprehensive guide to genuine parts and accessories for the Mercedes G-Class, including fuel system components and compatibility information.

About the Author

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Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

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