Mercedes-Benz Mercedes G-Class 1979-2018 Emissions & Sensors Specifications
Mercedes-Benz Mercedes G-Class 1979-2018

Mercedes-Benz Mercedes G-Class 1979-2018 Emissions & Sensors Specifications

Explore detailed specifications for emissions sensors in the 1979-2018 Mercedes-Benz G-Class. Learn about sensor types, functions, compatibility, and maintenance tips for optimal performance and compliance.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the emissions sensors in the 1979-2018 Mercedes G-Class. It is designed to help users understand the functionality, components, and maintenance of these sensors. The document is divided into sections for easy navigation, and includes a quick reference guide for key specifications. Use the search and navigation instructions to quickly find the information you need.

How to Use

To search for specific terms, use the search bar at the top of the document. Enter keywords related to the emissions sensors, such as 'O2 sensor' or 'catalytic converter', and the document will highlight relevant sections.

Use the table of contents to navigate through the document. Each section is labeled with a title and description, making it easy to find the information you need. Click on a section to jump directly to it.

Key Specifications

Oxygen Sensor Lifespan

60,000-90,000 miles

Catalytic Converter Lifespan

100,000+ miles

Operating Temperature

600-800°F

Replacement Cost

$200-$1,000

Emissions Compliance

EPA Tier 2

Available Specifications

Emissions Sensor Components

This section covers the main components of the emissions sensors in the Mercedes G-Class, including their functions and locations. Understanding these components is essential for diagnosing and maintaining the emissions system.

Oxygen Sensors
  • Located in the exhaust system to measure oxygen levels
  • Helps optimize fuel-air mixture for better efficiency
  • Typically two sensors: upstream and downstream of the catalytic converter
  • Requires periodic replacement every 60,000-90,000 miles
  • Signs of failure include poor fuel economy and increased emissions
Catalytic Converter
  • Reduces harmful emissions by converting pollutants into less harmful gases
  • Located between the engine and the muffler
  • Requires proper functioning of oxygen sensors for optimal performance
  • Signs of failure include rattling noises and check engine light
  • Replacement can be costly due to precious metals used

Emissions Sensor Maintenance

This section provides guidelines for maintaining the emissions sensors in your Mercedes G-Class. Regular maintenance is crucial for ensuring optimal performance and compliance with emissions standards.

Inspection and Cleaning
  • Inspect sensors for damage or corrosion during routine maintenance
  • Clean sensors with appropriate cleaning solutions to remove buildup
  • Check wiring and connectors for wear or damage
  • Ensure sensors are securely mounted and free from leaks
Replacement Intervals
  • Replace oxygen sensors every 60,000-90,000 miles
  • Catalytic converters typically last 100,000 miles or more
  • Replace sensors immediately if they fail diagnostic tests
  • Use OEM parts for replacements to ensure compatibility

Troubleshooting Emissions Sensors

This section outlines common issues with emissions sensors in the Mercedes G-Class and provides steps for diagnosing and resolving these problems. Proper troubleshooting can save time and money on repairs.

Common Symptoms of Failure
  • Check engine light illuminated
  • Poor fuel economy
  • Rough idling or engine misfires
  • Failed emissions test
  • Unusual exhaust odors
Diagnostic Steps
  • Use an OBD-II scanner to read error codes
  • Inspect sensor wiring and connectors for damage
  • Test sensor voltage and resistance with a multimeter
  • Check for exhaust leaks or blockages
  • Consult a professional mechanic for complex issues

Component Specifications

Overview

Type
Oxygen Sensor
Configuration
Zirconia Dioxide
Platform
Onboard Diagnostics (OBD)
Material
Ceramic and Platinum
Location
Exhaust System

Dimensions

Length
3.15 inches (80 mm)
Diameter
0.79 inches (20 mm)
Thread Size
M18x1.5
Weight
0.22 lbs (100 g)
Operating Temperature
392°F to 1472°F (200°C to 800°C)
Voltage Range
0.1V to 0.9V
Response Time
100 ms

Materials

Sensing Element
Zirconia Ceramic
Electrodes
Platinum
Housing
Stainless Steel
Wiring
High-Temperature Copper

Features

Performance
  • Wide Operating Temperature Range
  • Fast Response Time
  • High Accuracy
Compatibility
  • OBD-II Compliance
  • Universal Fit for Mercedes G-Class
  • Plug-and-Play Installation
Durability
  • Corrosion Resistance
  • Thermal Shock Resistance
  • Long Lifespan
Monitoring
  • Real-Time Emissions Data
  • Fuel Mixture Analysis
  • Catalytic Converter Efficiency
Safety
  • Overheat Protection
  • Short Circuit Prevention
  • Voltage Regulation

Safety Features

Electrical
  • Insulated Wiring
  • Overvoltage Protection
Thermal
  • Heat Shielding
  • Thermal Cutoff
Mechanical
  • Vibration Resistance
  • Impact Protection

Comfort Features

installation
  • Easy Access Design
  • Tool-Free Mounting
Operation
  • Quiet Performance
  • Low Maintenance
Diagnostics
  • Error Code Readout
  • Self-Diagnostic Mode
integration
  • Seamless ECU Communication
  • Adaptive Learning

Accessories

Mounting
  • Sensor Socket
  • Thread Sealant
  • Anti-Seize Compound
Wiring
  • Extension Harness
  • Connector Kit
  • Heat Sleeve
Tools
  • OBD-II Scanner
  • Torque Wrench
  • Multimeter

Maintenance

Service interval
Every 60,000 miles or 5 years
Service Items
  • Inspect Sensor Wiring
  • Check for Contamination
  • Test Voltage Output
  • Clean Sensor Tip
  • Replace if Faulty
Maintenance Notes
Avoid silicone-based products near the sensor to prevent damage.

Warranty

Basic Warranty
Miles: 60,000
Years: 5
Coverage: Parts and Labor
Extended Warranty
Miles: 100,000
Years: 7
Coverage: Parts Only
Corrosion Warranty
Years: 10
Coverage: Housing and Connectors
Performance Warranty
Miles: 50,000
Years: 3
Coverage: Accuracy and Response Time

Production Details

Manufacturer
Bosch
Manufacturing Process
  • Ceramic Sintering
  • Electrode Plating
  • Precision Calibration
Quality Control
Testing: Voltage Output Test, Temperature Resistance Test, Durability Test
Certifications: ISO 9001, OBD-II Compliance, RoHS Compliance
Sustainability Practices
  • Recyclable Materials
  • Low Emission Production
  • Energy-Efficient Manufacturing
Production Metrics
Units Per Year: 500,000
Defect Rate: 0.01%
Lead Time: 2 weeks

Service Information for emissions_sensors Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect Sensor Wiring
  • Check for Contamination
  • Test Voltage Output
  • Clean Sensor Tip

Ensure the exhaust system is cool before inspection.

60,000
60
  • Replace Sensor
  • Inspect Connector
  • Test ECU Communication
  • Verify Fuel Mixture

Use manufacturer-recommended replacement parts.

100,000
120
  • Full System Diagnostic
  • Replace Sensor and Wiring
  • Test Catalytic Converter
  • Check for Exhaust Leaks

Major service may require professional tools.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are the emissions sensors compatible with all Mercedes G-Class models from 1979 to 2018?

The emissions sensors for the Mercedes G-Class from 1979 to 2018 are designed to be compatible with all models within this range. However, specific compatibility may depend on the engine type and emission standards of the vehicle. It is recommended to cross-reference the part number with your vehicle’s VIN or consult the official Mercedes-Benz parts catalog to ensure proper fitment and functionality.

Q2

What maintenance is required for emissions sensors in the Mercedes G-Class?

Emissions sensors in the Mercedes G-Class require regular inspection and cleaning to ensure optimal performance. It is advised to check the sensors during routine service intervals, typically every 12,000 to 15,000 miles. Replace the sensors if they show signs of damage, contamination, or failure. Always follow the manufacturer’s guidelines and use genuine or OEM-approved parts for replacements.

Q3

How do I install or replace emissions sensors in a Mercedes G-Class?

To install or replace emissions sensors in a Mercedes G-Class, first, locate the sensor, usually positioned in the exhaust system. Disconnect the electrical connector and use a specialized sensor removal tool to unscrew the old sensor. Clean the threads of the mounting hole, apply anti-seize compound to the new sensor, and screw it in by hand to avoid cross-threading. Reconnect the electrical connector and verify proper operation using a diagnostic tool.

Q4

What should I do if my emissions sensor is malfunctioning?

If your emissions sensor is malfunctioning, start by checking the diagnostic trouble codes (DTCs) using an OBD-II scanner. Common issues include wiring damage, contamination, or sensor failure. Inspect the sensor and its connections for damage or corrosion. Clean or replace the sensor as needed. If the issue persists, consult a certified technician or refer to the vehicle’s service manual for further troubleshooting steps.

Q5

How can I optimize the performance of emissions sensors in my Mercedes G-Class?

To optimize the performance of emissions sensors in your Mercedes G-Class, ensure regular maintenance, including cleaning and timely replacement. Use high-quality fuel to minimize sensor contamination. Keep the exhaust system in good condition to prevent leaks or damage. Periodically check the sensor’s electrical connections and ensure the engine is tuned properly. Following these steps will help maintain accurate emissions readings and efficient vehicle performance.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes G-Class Emissions System Service Manual

Coming Soon

This manual provides detailed instructions on servicing and maintaining the emissions system for Mercedes G-Class models from 1979 to 2018.

Technical Service Bulletin: Emissions Sensor Updates

Coming Soon

This bulletin outlines recent updates and improvements to emissions sensors for Mercedes G-Class vehicles, including compatibility and installation guidelines.

Mercedes G-Class Emissions Parts Catalog

Coming Soon

This catalog lists all emissions-related parts and accessories for Mercedes G-Class models from 1979 to 2018, including part numbers and descriptions.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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