Mercedes-Benz Mercedes G-Class 1979-2018 Drivetrain Specifications
Mercedes-Benz Mercedes G-Class 1979-2018

Mercedes-Benz Mercedes G-Class 1979-2018 Drivetrain Specifications

Explore comprehensive drivetrain specifications for the 1979-2018 Mercedes-Benz G-Class. Learn about transmission types, differential systems, transfer cases, and axle configurations to better understand your vehicle's performance and maintenance needs.

Updated

Overview Specifications

This document provides a detailed overview of the drivetrain specifications for the Mercedes-Benz G-Class models produced between 1979 and 2018. It is designed to help enthusiasts, technicians, and researchers quickly access technical details about the G-Class drivetrain. The document is organized into sections covering major drivetrain components, with subsections detailing specific features and specifications. Use the search and navigation instructions to find the information you need efficiently.

How to Use

Use the search functionality to find specific terms or phrases within the document. Enter keywords related to the drivetrain component or specification you are looking for, and the document will highlight relevant sections.

Navigate through the document using the section titles and subsections. Each major section is dedicated to a specific drivetrain component, and subsections provide detailed technical information. Use the table of contents or scroll through the document to locate the desired information.

Key Specifications

Transmission Types

Manual, Automatic

Transfer Case Types

Mechanical, Electronic

Axle Configuration

Solid Axles

Differential Locks

Front, Center, Rear

Gear Ratios

Varies by Model

Available Specifications

Transmission Systems

This section covers the various transmission systems used in the Mercedes-Benz G-Class from 1979 to 2018. It includes details on manual and automatic transmissions, gear ratios, and transmission control systems.

Manual Transmissions
  • 4-speed manual transmission (1979-1990)
  • 5-speed manual transmission (1991-2018)
  • Gear ratios optimized for off-road performance
  • Dual-range transfer case for low and high gears
Automatic Transmissions
  • 4-speed automatic transmission (1980-1990)
  • 5-speed automatic transmission (1991-2005)
  • 7-speed automatic transmission (2006-2018)
  • Adaptive shift logic for improved performance

Transfer Cases

This section provides information on the transfer cases used in the G-Class, which are critical for distributing power between the front and rear axles. It includes details on mechanical and electronic transfer cases.

Mechanical Transfer Cases
  • Standard mechanical transfer case (1979-1990)
  • Locking differentials for improved traction
  • 2-speed transfer case with low-range gearing
  • Durable construction for off-road use
Electronic Transfer Cases
  • Electronic transfer case introduced in 1991
  • Push-button control for 4WD engagement
  • Torque distribution based on driving conditions
  • Integrated with vehicle stability systems

Axles and Differentials

This section details the axle and differential configurations used in the G-Class, which are essential for its off-road capabilities. It includes information on solid axles, differential locks, and axle ratios.

Solid Axles
  • Front and rear solid axles for durability
  • High ground clearance for off-road use
  • Axle ratios optimized for torque
  • Reinforced axle housings for heavy-duty use
Differential Locks
  • Standard front, center, and rear differential locks
  • Electronically controlled differential locks (1991-2018)
  • Automatic engagement in low-traction conditions
  • Manual override for driver control

Component Specifications

Overview

Type
Four-wheel drive (4WD)
Configuration
Full-time 4WD with low-range transfer case
Platform
Ladder frame
Material
High-strength steel
Location
Central longitudinal

Dimensions

Transfer Case Length
12.6 inches (320 mm)
Driveshaft Diameter
3.15 inches (80 mm)
Axle Width
65.7 inches (1668 mm)
Differential Gear Ratio
3.73:1
Propeller Shaft Length
47.2 inches (1200 mm)
Ground Clearance
8.3 inches (210 mm)
Approach Angle
36 degrees

Materials

Differential Housing
Cast iron
Driveshaft
High-strength steel
Transfer Case
Aluminum alloy
Axles
Forged steel
Gears
Case-hardened steel

Features

Drivetrain Modes
  • 2H (Two-wheel drive high range)
  • 4H (Four-wheel drive high range)
  • 4L (Four-wheel drive low range)
  • Neutral (for towing)
Differential Locks
  • Center differential lock
  • Rear differential lock
  • Front differential lock
Traction Control
  • Electronic Traction System (ETS)
  • Anti-lock Braking System (ABS)
  • Downhill Speed Regulation (DSR)
Suspension
  • Independent front suspension
  • Solid rear axle
  • Coil springs
  • Stabilizer bars
Transmission
  • 7-speed automatic
  • Manual shifting mode
  • Adaptive shift logic

Safety Features

Stability Control
  • Electronic Stability Program (ESP)
  • Roll Over Mitigation
Braking
  • Hill Start Assist
  • Hydraulic Brake Assist
Off-Road
  • Descent Control
  • Traction Control

Comfort Features

Driving Modes
  • Comfort
  • Sport
  • Eco
  • Off-road
Noise Reduction
  • Acoustic insulation
  • Vibration dampers
Suspension
  • Adaptive damping system
  • Air suspension
Steering
  • Electric power steering
  • Variable steering ratio

Accessories

Upgrades
  • Heavy-duty skid plates
  • Reinforced driveshaft
  • Upgraded differential covers
Protection
  • Underbody armor
  • Axle guards
  • Transfer case shield
Performance
  • Limited-slip differential
  • High-performance gear oil
  • Upgraded suspension components

Maintenance

Service interval
Every 10,000 miles or 12 months
Service Items
  • Check and replace differential fluid
  • Inspect driveshaft for wear
  • Lubricate universal joints
  • Check transfer case fluid
  • Inspect axle seals
Maintenance Notes
Use only manufacturer-recommended fluids and lubricants

Warranty

Basic Warranty
Miles: 50,000
Years: 4
Coverage: Bumper to bumper
Powertrain Warranty
Miles: 100,000
Years: 7
Coverage: Drivetrain components
Corrosion Warranty
Miles: Unlimited
Years: 30
Coverage: Perforation only
Roadside Assistance
Miles: Unlimited
Years: 4
Coverage: 24/7 support

Production Details

Manufacturer
Mercedes-Benz
Manufacturing Process
  • Precision casting
  • CNC machining
  • Heat treatment
  • Quality testing
Quality Control
inspection: 100% component testing
Standards: ISO 9001 certified
Testing: Dynamic load testing
Sustainability Practices
  • Recycled materials
  • Energy-efficient production
  • Waste reduction programs
Production Metrics
Annual Output: 20,000 units
Production Time: 8 hours per drivetrain

Service Information for drivetrain Service

Maintenance and service requirements specific to this component

10,000
12
  • Inspect driveshaft for wear
  • Check differential fluid level
  • Lubricate universal joints
  • Inspect axle seals
  • Check transfer case fluid

Use only manufacturer-recommended fluids

30,000
36
  • Replace differential fluid
  • Inspect driveshaft alignment
  • Check transfer case for leaks
  • Inspect suspension components
  • Test traction control system

Special tools required for differential service

60,000
72
  • Replace transfer case fluid
  • Inspect and replace driveshaft if necessary
  • Check and adjust differential backlash
  • Inspect and replace axle seals
  • Perform full drivetrain diagnostics

Critical to check for wear on high-mileage components

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the technical specifications of the drivetrain for the 1979-2018 Mercedes G-Class?

The drivetrain for the 1979-2018 Mercedes G-Class includes a permanent all-wheel drive system with a two-speed transfer case, front and rear differential locks, and a low-range gearbox for off-road capability. The G-Class models feature various engine options, including diesel and gasoline engines, with power outputs ranging from 88 kW (118 hp) to 450 kW (603 hp). Compatibility varies by year and model, so it's essential to refer to the specific technical documentation for accurate details.

Q2

What are the maintenance requirements for the G-Class drivetrain?

Regular maintenance for the G-Class drivetrain includes checking and replacing the transfer case and differential fluids every 30,000 to 60,000 miles, inspecting the driveshaft and CV joints for wear, and ensuring the differential locks function correctly. It's also crucial to monitor the condition of the suspension components, as they directly impact drivetrain performance. Adhering to the manufacturer’s maintenance schedule ensures optimal performance and longevity.

Q3

How do I replace the drivetrain components in a Mercedes G-Class?

Replacing drivetrain components in a Mercedes G-Class involves several steps: First, lift the vehicle securely and remove the wheels. Disconnect the driveshaft and transfer case linkages. Drain the fluids from the transfer case and differentials. Remove the old components and install the new ones, ensuring proper alignment and torque specifications. Refill with the recommended fluids and test the system for proper operation. Always refer to the service manual for detailed instructions.

Q4

What are common troubleshooting steps for G-Class drivetrain issues?

Common drivetrain issues in the G-Class include unusual noises, vibrations, or difficulty engaging the differential locks. Start by inspecting the driveshaft and CV joints for damage. Check the fluid levels and condition in the transfer case and differentials. If the differential locks are malfunctioning, inspect the electrical connections and actuators. For persistent issues, a diagnostic scan tool can help identify specific faults in the drivetrain system.

Q5

How can I optimize the performance of the G-Class drivetrain?

To optimize the G-Class drivetrain, ensure regular maintenance, including fluid changes and component inspections. Upgrade to high-performance fluids and consider aftermarket enhancements like reinforced driveshafts or heavy-duty differentials. Properly inflate tires and maintain suspension components to reduce strain on the drivetrain. For off-road use, engage the low-range gearbox and differential locks appropriately to maximize traction and control.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes G-Class Service Manual

Coming Soon

Comprehensive guide covering maintenance, repair, and technical specifications for the 1979-2018 G-Class models.

G-Class Technical Service Bulletin

Coming Soon

Latest updates and fixes for common drivetrain issues in the G-Class, including recalls and service recommendations.

G-Class Parts and Accessories Catalog

Coming Soon

Detailed catalog of OEM and aftermarket parts for the G-Class drivetrain and other components.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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