Mercedes-Benz Mercedes E-Class 2010-2016 Exhaust Specifications
Discover detailed exhaust system specifications for the 2010-2016 Mercedes-Benz E-Class, including catalytic converters, mufflers, and oxygen sensors. Essential for maintenance, repair, and upgrades.
Overview Specifications
This document provides detailed exhaust specifications for the 2010-2016 Mercedes E-Class. It is designed to assist technicians, enthusiasts, and owners in understanding the exhaust system's components, performance, and maintenance requirements. Use the search functionality to locate specific terms or navigate through sections to explore detailed technical information.
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Key Specifications
Exhaust Diameter
2.5-3.0 inches
Catalytic Converter Efficiency
>95%
Noise Level
<72 dB
Backpressure
<2.5 psi
Material
Stainless Steel
Available Specifications
Exhaust System Components
This section covers the primary components of the exhaust system, including the manifold, catalytic converter, muffler, and tailpipe. Learn about their functions, materials, and placement within the vehicle.
Exhaust System Components
This section covers the primary components of the exhaust system, including the manifold, catalytic converter, muffler, and tailpipe. Learn about their functions, materials, and placement within the vehicle.
Exhaust Manifold
- Made of cast iron or stainless steel for durability
- Collects exhaust gases from the engine cylinders
- Designed to minimize backpressure
- Includes heat shields to protect surrounding components
Catalytic Converter
- Reduces harmful emissions by converting pollutants
- Contains a ceramic or metallic catalyst substrate
- Oxygen sensors monitor efficiency
- Complies with Euro 5 and Euro 6 emission standards
Muffler and Tailpipe
- Muffler reduces exhaust noise using sound-dampening materials
- Tailpipe directs exhaust gases away from the vehicle
- Stainless steel construction for corrosion resistance
- Available in single or dual exhaust configurations
Performance Specifications
Explore the performance characteristics of the exhaust system, including flow rates, backpressure, and noise levels. This section also covers the impact of the exhaust system on engine performance.
Performance Specifications
Explore the performance characteristics of the exhaust system, including flow rates, backpressure, and noise levels. This section also covers the impact of the exhaust system on engine performance.
Flow Rate and Backpressure
- Optimized for efficient gas flow
- Backpressure maintained below 2.5 psi
- Enhances engine power and fuel efficiency
- Designed for high-performance models like the E63 AMG
Noise Levels
- Complies with EU noise regulations (below 72 dB)
- AMG models feature sportier exhaust notes
- Active exhaust systems available on select trims
- Adjustable sound profiles in some models
Maintenance and Troubleshooting
This section provides guidance on maintaining the exhaust system and diagnosing common issues. Learn about inspection intervals, replacement parts, and troubleshooting tips.
Maintenance and Troubleshooting
This section provides guidance on maintaining the exhaust system and diagnosing common issues. Learn about inspection intervals, replacement parts, and troubleshooting tips.
Inspection and Maintenance
- Inspect exhaust system every 30,000 miles
- Check for rust, cracks, and leaks
- Replace gaskets and seals as needed
- Use OEM parts for optimal performance
Common Issues
- Rust and corrosion in harsh climates
- Catalytic converter failure due to contamination
- Excessive noise from damaged mufflers
- Check engine light triggered by oxygen sensor faults
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Component Specifications
Overview
- Type
- Dual exhaust system
- Configuration
- Rear-mounted, split design
- Platform
- W212 (2010-2016)
- Material
- Stainless steel
- Location
- Underbody, rear section
Dimensions
- Pipe Diameter
- 2.5 inches (63.5 mm)
- Overall Length
- 78.7 inches (2000 mm)
- Muffler Length
- 24.8 inches (630 mm)
- Tailpipe Diameter
- 3.15 inches (80 mm)
- Ground Clearance
- 6.3 inches (160 mm)
- Weight
- 28.7 lbs (13 kg)
- Bend Radius
- 4.7 inches (120 mm)
Materials
- Pipes
- 304 stainless steel
- Muffler
- Aluminized steel with stainless steel outer shell
- Catalytic Converter
- Ceramic substrate with stainless steel housing
- Hangers
- Rubber with steel reinforcement
- Gaskets
- Graphite-impregnated stainless steel
Features
- Performance
-
- Optimized backpressure for improved engine efficiency
- Tuned sound profile for sporty yet refined exhaust note
- Integrated resonator for noise reduction
- Design
-
- Chrome-plated dual tailpipes
- Aerodynamic shape for reduced drag
- Heat-resistant coatings
- Emissions
-
- Euro 5 compliant catalytic converter
- Oxygen sensor integration
- Secondary air injection compatibility
- Durability
-
- Corrosion-resistant materials
- Reinforced mounting points
- Heat shields for thermal protection
- integration
-
- Direct bolt-on installation
- Factory ECU compatibility
- Seamless integration with underbody panels
Safety Features
- Thermal Protection
-
- Heat shields for underbody components
- Thermal insulation for nearby wiring
- Structural integrity
-
- Reinforced hanger brackets
- Crush-resistant muffler design
- Emissions Control
-
- Catalytic converter with OBD-II monitoring
- Leak detection system
Comfort Features
- Noise Reduction
-
- Tuned resonator
- Acoustic insulation
- Vibration-dampening mounts
- Thermal Management
-
- Heat dissipation design
- Underbody airflow optimization
- Aesthetics
-
- Polished chrome tips
- Symmetrical tailpipe design
Accessories
- Performance Upgrades
-
- Sport exhaust system
- High-flow catalytic converter
- Tuning module
- Maintenance
-
- Exhaust sealant kit
- Hanger replacement set
- Gasket kit
- Appearance
-
- Carbon fiber exhaust tips
- Custom tailpipe covers
- Heat-resistant paint
Maintenance
- Service interval
- Every 50,000 miles or 48 months
- Service Items
-
- Inspect for leaks and corrosion
- Check hanger integrity
- Verify catalytic converter efficiency
- Inspect oxygen sensors
- Check exhaust alignment
- Maintenance Notes
- Use only Mercedes-approved replacement parts to maintain emissions compliance
Warranty
- Basic
- Miles: 50,000Years: 4Coverage: Manufacturing defects
- Emissions
- Miles: 80,000Years: 8Coverage: Catalytic converter and oxygen sensors
- Corrosion
- Miles: 100,000Years: 10Coverage: Perforation due to rust
- Extended
- Miles: 120,000Years: 12Coverage: Optional extended coverage for complete system
Production Details
- Manufacturer
- Mercedes-Benz AG
- Manufacturing Process
-
- Laser-cut stainless steel components
- Robotic welding
- Automated quality inspection
- Quality Control
- Pressure Testing: 100% of systemsLeak Detection: Ultrasonic testingDimensional Accuracy: Laser measurement
- Sustainability Practices
-
- Recycled stainless steel content
- Low-emission manufacturing
- Closed-loop water system
- Production Metrics
- Daily Output: 1200 unitsDefect Rate: 0.02%Energy Efficiency: 85%
Service Information for exhaust Service
Maintenance and service requirements specific to this component
- Visual inspection of entire system
- Check for exhaust leaks
- Inspect hanger condition
- Verify catalytic converter function
- Check oxygen sensor readings
Use Mercedes-Benz diagnostic tools for accurate readings
- Complete system pressure test
- Inspect all gaskets and seals
- Check for thermal damage
- Verify exhaust alignment
- Test backpressure levels
May require specialized equipment for pressure testing
- Replace catalytic converter if needed
- Replace oxygen sensors
- Inspect and replace hangers
- Check for corrosion damage
- Verify system performance
Consider complete system replacement if significant corrosion is present
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Is this exhaust system compatible with all 2010-2016 Mercedes E-Class models?
Is this exhaust system compatible with all 2010-2016 Mercedes E-Class models?
This exhaust system is designed to be compatible with most 2010-2016 Mercedes E-Class models, including the E350, E550, and E63 AMG variants. However, compatibility may vary depending on the specific engine type and trim. Always verify the part number and consult your vehicle's manual or a certified technician to ensure proper fitment.
Q2 What maintenance is required for the exhaust system?
What maintenance is required for the exhaust system?
Regular maintenance for the exhaust system includes inspecting for rust, cracks, or leaks, especially around the joints and hangers. Clean the exhaust tips to prevent buildup. Check the oxygen sensors and catalytic converter for proper function. It's recommended to have a professional inspection every 12 months or 12,000 miles to ensure optimal performance and longevity.
Q3 How do I install or replace the exhaust system on my Mercedes E-Class?
How do I install or replace the exhaust system on my Mercedes E-Class?
To install or replace the exhaust system, first, lift the vehicle securely using a jack stand. Remove the old exhaust by detaching the clamps, hangers, and bolts. Align the new exhaust system, ensuring proper fitment, and secure it using the provided hardware. Tighten all connections and double-check for leaks. For precise installation, refer to the manufacturer's instructions or consult a professional mechanic.
Q4 What should I do if my exhaust system is making unusual noises?
What should I do if my exhaust system is making unusual noises?
Unusual noises from the exhaust system, such as rattling or hissing, may indicate loose components, leaks, or damaged parts. Inspect the exhaust hangers, clamps, and joints for tightness. Check for holes or cracks in the pipes or muffler. If the issue persists, consult a technician to diagnose and repair the problem, as it could affect performance or emissions.
Q5 How can I optimize the performance of my exhaust system?
How can I optimize the performance of my exhaust system?
To optimize performance, consider upgrading to a high-flow catalytic converter or performance muffler. Ensure the exhaust system is free of restrictions and leaks. Regularly clean and inspect components. Pairing the exhaust with a tuned ECU can enhance power and efficiency. Always follow manufacturer guidelines and consult a professional for advanced modifications.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mercedes E-Class Exhaust System Service Manual
Coming SoonDetailed guide covering installation, maintenance, and troubleshooting for 2010-2016 E-Class exhaust systems.
Technical Service Bulletin: Exhaust System Updates
Coming SoonLatest updates and fixes for common exhaust system issues in 2010-2016 Mercedes E-Class models.
Mercedes E-Class Exhaust Parts Catalog
Coming SoonComprehensive catalog of OEM and aftermarket exhaust components for 2010-2016 E-Class vehicles.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
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