Mercedes-Benz Mercedes E-Class 2002-2009 Drivetrain Specifications
Mercedes-Benz Mercedes E-Class 2002-2009

Mercedes-Benz Mercedes E-Class 2002-2009 Drivetrain Specifications

Explore the detailed drivetrain specifications for the 2002-2009 Mercedes E-Class, including engine configurations, transmission types, and drive systems. This guide is essential for maintenance, repairs, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the drivetrain of the 2002-2009 Mercedes-Benz E-Class. It is designed to assist enthusiasts, technicians, and owners in understanding the drivetrain components, configurations, and performance characteristics. Use the search and navigation instructions to quickly find relevant information or explore the sections for a comprehensive understanding of the drivetrain system.

How to Use

Use the search bar to enter keywords related to drivetrain components, such as 'transmission' or 'differential'. The results will highlight relevant sections and subsections for quick access.

Scroll through the sections to explore major topics. Click on subsection titles to expand and view detailed technical points. Use the quick reference table for key specifications.

Key Specifications

Engine Power Range

143 hp - 382 hp

Transmission Options

5-speed / 7-speed automatic

Drivetrain Layouts

RWD / 4MATIC AWD

0-60 mph Time

6.1 - 9.5 seconds

Fuel Economy (Diesel)

Up to 35 mpg

Available Specifications

Engine and Transmission

This section covers the engine configurations and transmission options available for the 2002-2009 Mercedes-Benz E-Class. It includes details on engine types, power outputs, and transmission technologies.

Engine Options
  • Inline-4 and V6 engines available across the range
  • Diesel and gasoline engine options
  • Power outputs ranging from 143 hp to 382 hp
  • Turbocharged and naturally aspirated variants
  • Common rail direct injection for diesel engines
  • Variable valve timing for improved efficiency
Transmission Systems
  • 5-speed and 7-speed automatic transmissions
  • Optional manual transmission for select models
  • Adaptive shift logic for smoother gear changes
  • Torque converter with lock-up clutch
  • Optional 4MATIC all-wheel-drive system
  • Electronic stability program (ESP) integration

Drivetrain Configurations

This section explains the drivetrain layouts and configurations available for the 2002-2009 Mercedes-Benz E-Class, including rear-wheel drive and all-wheel-drive systems.

Rear-Wheel Drive (RWD)
  • Standard drivetrain layout for most models
  • Front-engine, rear-wheel-drive configuration
  • Optimized weight distribution for handling
  • Differential with limited-slip functionality
  • Enhanced traction control systems
  • Lower maintenance costs compared to AWD
4MATIC All-Wheel Drive (AWD)
  • Optional AWD system for improved traction
  • Permanent all-wheel-drive with 45:55 torque split
  • Integrated multi-disc clutch for torque distribution
  • Enhanced stability in adverse weather conditions
  • Increased fuel consumption compared to RWD
  • Available on select V6 and V8 models

Performance and Efficiency

This section highlights the performance characteristics and fuel efficiency of the 2002-2009 Mercedes-Benz E-Class drivetrain, including acceleration, top speed, and fuel economy.

Acceleration and Top Speed
  • 0-60 mph times ranging from 6.1 to 9.5 seconds
  • Top speeds between 130 mph and 155 mph
  • V8 AMG models achieve sub-5-second 0-60 mph times
  • Electronic speed limiter for most models
  • Improved aerodynamics for higher speeds
  • Sport-tuned suspensions for performance variants
Fuel Economy
  • Diesel models achieve up to 35 mpg highway
  • Gasoline models average 20-25 mpg combined
  • Start-stop technology on select models
  • Lightweight materials for improved efficiency
  • Low rolling resistance tires
  • Eco mode for optimized fuel consumption

Component Specifications

Overview

Type
Rear-wheel drive (RWD) / All-wheel drive (4MATIC)
Configuration
Longitudinal engine placement
Platform
Mercedes-Benz W211 (2002-2009)
Material
High-strength steel and aluminum
Location
Underbody, center-rear for differential

Dimensions

Driveshaft Length
72.8 inches (185 cm)
Differential Width
24.4 inches (62 cm)
Axle Track Width
62.2 inches (158 cm)
Transmission Length
28.3 inches (72 cm)
Propeller Shaft Diameter
3.15 inches (8 cm)
Differential Gear Ratio
2.82:1 (standard)
Ground Clearance
5.9 inches (15 cm)

Materials

Driveshaft
High-strength steel with carbon fiber reinforcement
Differential Housing
Aluminum alloy
Axles
Forged steel with heat treatment
Transmission Case
Magnesium alloy
Propeller Shaft
Steel with rubber dampers

Features

Transmission
  • 5-speed automatic (standard)
  • 7-speed automatic (optional)
  • Adaptive shift logic
  • Manual shift mode
  • Torque converter lockup
Differential
  • Open differential (standard)
  • Limited-slip differential (optional)
  • Electronic traction control
  • 4MATIC all-wheel drive system (optional)
Driveshaft
  • Two-piece design with center bearing
  • Dynamic balancing
  • Rubber vibration dampers
  • Corrosion-resistant coating
Axles
  • Independent rear suspension
  • Double-wishbone design
  • Anti-roll bar integration
  • Sealed wheel bearings
Suspension
  • AIRMATIC air suspension (optional)
  • Adaptive damping system
  • Self-leveling rear suspension
  • Dynamic stability control

Safety Features

Stability Control
  • Electronic Stability Program (ESP)
  • Traction control system (TCS)
  • Brake assist system (BAS)
Structural integrity
  • Reinforced subframe
  • Crash-resistant driveshaft tunnel
  • High-strength axle mounts
Monitoring Systems
  • Transmission temperature sensor
  • Differential oil level sensor
  • Wheel speed sensors

Comfort Features

Noise Reduction
  • Acoustic driveshaft insulation
  • Vibration-dampening mounts
  • Sealed differential housing
Ride Quality
  • Adaptive air suspension (optional)
  • Dynamic damping control
  • Smooth shift programming
Climate Control
  • Transmission oil cooler
  • Differential temperature management
  • Heat shielding for components

Accessories

Performance Upgrades
  • Limited-slip differential
  • Sport suspension package
  • Upgraded transmission software
Protection
  • Underbody shielding
  • Differential skid plate
  • Driveshaft tunnel cover
Maintenance
  • Transmission fluid dipstick
  • Differential drain plug
  • Driveshaft grease fittings

Maintenance

Service interval
Every 10,000 miles or 12 months
Service Items
  • Transmission fluid and filter replacement
  • Differential oil change
  • Driveshaft inspection and lubrication
  • Axle boot inspection
  • Suspension component check
  • Wheel bearing inspection
Maintenance Notes
Use only Mercedes-Benz approved fluids and lubricants

Warranty

Basic
Miles: 50,000
Years: 4
Coverage: Drivetrain components excluding wear items
Powertrain
Miles: 100,000
Years: 7
Coverage: Transmission, differential, and driveshaft
Corrosion
Miles: Unlimited
Years: 10
Coverage: Rust-through protection for drivetrain components
Extended
Miles: 150,000
Years: 10
Coverage: Optional extended drivetrain coverage

Production Details

Manufacturer
Mercedes-Benz AG
Manufacturing Process
  • Precision CNC machining
  • Robotic assembly
  • Laser alignment
  • Dynamic balancing
Quality Control
Testing: Durability testing, Vibration analysis, Thermal stress testing
inspection: X-ray inspection of welds, Ultrasonic testing of components, Dimensional accuracy checks
Sustainability Practices
  • Recycled aluminum in differential housing
  • Low-emission manufacturing
  • Closed-loop coolant system
Production Metrics
Units Per Day: 1200
Defect Rate: 0.02%
Energy Efficiency: 85%

Service Information for drivetrain Service

Maintenance and service requirements specific to this component

10,000
12
  • Inspect transmission fluid level
  • Check differential oil condition
  • Lubricate driveshaft U-joints
  • Inspect axle boots for damage
  • Check suspension components
  • Verify wheel bearing condition

Use only Mercedes-Benz approved fluids

50,000
60
  • Replace transmission fluid and filter
  • Change differential oil
  • Inspect driveshaft for balance
  • Check differential mounting points
  • Verify alignment of drivetrain components
  • Test electronic stability systems

Requires specialized diagnostic equipment

100,000
120
  • Complete drivetrain inspection
  • Replace transmission fluid and filter
  • Rebuild or replace differential
  • Inspect and replace driveshaft if necessary
  • Check and replace suspension bushings
  • Perform full system diagnostics

Major service requiring dealership-level tools

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the compatibility specifications for the drivetrain of a 2002-2009 Mercedes E-Class?

The drivetrain for the 2002-2009 Mercedes E-Class is compatible with models equipped with rear-wheel drive (RWD) or 4MATIC all-wheel drive (AWD). It includes components like the transmission, driveshaft, differential, and axles. Ensure compatibility by verifying the vehicle's VIN and model year. Specific engine variants, such as the E320, E350, and E500, may have unique drivetrain configurations. Always cross-reference with Mercedes-Benz technical documentation for precise fitment.

Q2

What are the maintenance requirements for the E-Class drivetrain?

Regular maintenance for the E-Class drivetrain includes inspecting and replacing transmission fluid every 60,000-80,000 miles, checking differential oil every 50,000 miles, and ensuring driveshaft and axle components are free of wear or damage. Lubricate universal joints and inspect for leaks. Adhere to the manufacturer's service schedule to prevent premature wear and ensure optimal performance. Use only Mercedes-Benz-approved fluids and parts.

Q3

How do I replace the driveshaft on a 2002-2009 Mercedes E-Class?

To replace the driveshaft, first, secure the vehicle on a lift. Remove the undercarriage shields and disconnect the driveshaft from the transmission and differential. Mark the driveshaft's orientation for proper reinstallation. Install the new driveshaft, ensuring it aligns with the marked positions. Torque all bolts to factory specifications and reattach shields. Test drive the vehicle to confirm proper operation and absence of vibrations.

Q4

What should I do if my E-Class drivetrain is making unusual noises?

Unusual noises from the drivetrain may indicate worn universal joints, damaged differential gears, or failing transmission components. Inspect the driveshaft for play or damage, check differential oil levels, and listen for grinding or whining sounds. If the issue persists, perform a diagnostic scan for error codes and consult a certified technician for further evaluation and repair.

Q5

How can I optimize the performance of my E-Class drivetrain?

To optimize drivetrain performance, use high-quality synthetic transmission and differential fluids. Regularly inspect and replace worn components like bushings and mounts. Ensure proper alignment and balance of the driveshaft. Consider upgrading to performance differentials or lightweight driveshafts for enhanced handling and acceleration. Avoid aggressive driving to reduce stress on drivetrain components.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes-Benz E-Class Service Manual (2002-2009)

Coming Soon

Comprehensive service manual covering drivetrain maintenance, repair procedures, and technical specifications for the 2002-2009 E-Class.

Technical Service Bulletin: Drivetrain Noise Reduction

Coming Soon

TSB addressing common drivetrain noise issues in 2002-2009 E-Class models, including recommended fixes and part updates.

Mercedes-Benz E-Class Parts Catalog

Coming Soon

Detailed catalog of OEM and aftermarket drivetrain components for the 2002-2009 E-Class, including part numbers and compatibility information.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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