Mercedes-Benz Mercedes E-Class 2002-2009 Brakes Specifications
Explore the detailed brake specifications for the 2002-2009 Mercedes E-Class, including rotor sizes, pad materials, and caliper configurations. Ideal for maintenance, repairs, and upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 2002-2009 Mercedes-Benz E-Class. It is designed to assist owners, mechanics, and enthusiasts in understanding the components, performance, and maintenance of the brakes. Use the search and navigation instructions to quickly find relevant information. The document is divided into sections covering brake types, components, performance, and maintenance tips.
How to Use
Use the search bar to enter keywords related to the brakes, such as 'rotor size' or 'brake pad material'. The search will highlight relevant sections and subsections for quick access.
Scroll through the document or use the table of contents to jump to specific sections. Each section is organized into subsections with detailed technical points for easy reference.
Key Specifications
Front Rotor Diameter
320 mm
Rear Rotor Diameter
300 mm
Brake Pad Material
Semi-metallic/Ceramic
60-0 mph Stopping Distance
~120 feet
Brake Fluid Type
DOT 4
Available Specifications
Brake Types and Components
This section covers the different types of brakes used in the 2002-2009 Mercedes-Benz E-Class, including disc brakes and optional systems. It also details the key components such as rotors, calipers, and pads.
Brake Types and Components
This section covers the different types of brakes used in the 2002-2009 Mercedes-Benz E-Class, including disc brakes and optional systems. It also details the key components such as rotors, calipers, and pads.
Front Brakes
- Ventilated disc brakes standard on all models
- Rotor diameter: 320 mm (12.6 inches)
- Dual-piston floating calipers
- Brake pad material: Semi-metallic or ceramic
- Optional ceramic composite rotors on AMG models
- ABS (Anti-lock Braking System) included
Rear Brakes
- Solid disc brakes standard
- Rotor diameter: 300 mm (11.8 inches)
- Single-piston floating calipers
- Brake pad material: Semi-metallic
- Electronic Brakeforce Distribution (EBD)
- Optional parking brake with drum-in-hat design
Brake Performance
This section provides information on the braking performance of the 2002-2009 Mercedes-Benz E-Class, including stopping distances, pedal feel, and advanced braking technologies.
Brake Performance
This section provides information on the braking performance of the 2002-2009 Mercedes-Benz E-Class, including stopping distances, pedal feel, and advanced braking technologies.
Stopping Distance
- 60-0 mph stopping distance: ~120 feet
- Improved braking performance with optional ceramic brakes
- Consistent performance in wet and dry conditions
- Reduced fade during heavy braking
Advanced Features
- Brake Assist (BAS) for emergency braking
- Adaptive Brake Technology with hill-start assist
- Pre-safe braking system on later models
- Dynamic brake control for stability
Maintenance and Care
This section offers guidance on maintaining the braking system, including inspection intervals, replacement parts, and common issues to watch for.
Maintenance and Care
This section offers guidance on maintaining the braking system, including inspection intervals, replacement parts, and common issues to watch for.
Inspection Intervals
- Inspect brake pads every 10,000 miles
- Check rotor thickness every 20,000 miles
- Replace brake fluid every 2 years or 30,000 miles
- Monitor for uneven wear or vibrations
Replacement Parts
- OEM brake pads recommended for optimal performance
- Rotor replacement typically required every 50,000-70,000 miles
- Use DOT 4 brake fluid for all models
- Aftermarket options available for performance upgrades
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Brakes Specifications
Overview
- Type
- Hydraulic disc brakes
- Configuration
- Front and rear disc brakes
- Platform
- Mercedes-Benz W211 (2002-2009)
- Material
- Cast iron rotors with ceramic composite pads
- Location
- Front and rear axles
- System
- Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD)
Dimensions
- Front Rotor Diameter
- 320 mm (12.6 in)
- Rear Rotor Diameter
- 300 mm (11.8 in)
- Front Rotor Thickness
- 28 mm (1.1 in)
- Rear Rotor Thickness
- 22 mm (0.87 in)
- Front Pad Thickness
- 12 mm (0.47 in)
- Rear Pad Thickness
- 10 mm (0.39 in)
- Brake Line Diameter
- 3/16 in (4.76 mm)
- Brake Fluid Capacity
- 1.0 liter (33.8 fl oz)
Materials
- Rotors
- High-carbon cast iron with anti-corrosion coating
- Brake Pads
- Ceramic composite with heat-resistant backing
- Calipers
- Aluminum alloy with powder-coated finish
- Brake Lines
- Reinforced rubber with steel braiding
- Brake Fluid
- DOT 4 synthetic fluid
Features
- Performance
-
- High-temperature resistance
- Fade-resistant braking
- Enhanced stopping power
- Smooth pedal feel
- Technology
-
- ABS with EBD
- Brake Assist (BAS)
- Electronic Stability Program (ESP)
- Hill Start Assist
- Durability
-
- Corrosion-resistant rotors
- Long-lasting ceramic pads
- Reinforced brake lines
- Dust-reducing pad material
- Safety
-
- Automatic brake drying
- Emergency brake light flashing
- Wear indicator sensors
- Overheat protection
- Comfort
-
- Low noise operation
- Minimal brake dust
- Smooth engagement
- Pedal vibration reduction
Safety Features
- Active Safety
-
- ABS with EBD
- Brake Assist (BAS)
- Electronic Stability Program (ESP)
- Passive Safety
-
- Wear indicator sensors
- Overheat protection
- Emergency brake light flashing
- Monitoring
-
- Brake pad wear monitoring
- Brake fluid level sensor
- ABS system diagnostics
Comfort Features
- Noise Reduction
-
- Ceramic composite pads
- Anti-vibration shims
- Noise-dampening caliper design
- Pedal Feel
-
- Hydraulic assist
- Smooth engagement
- Adjustable pedal sensitivity
- Maintenance
-
- Self-cleaning rotors
- Dust-reducing pads
- Easy-access caliper design
Accessories
- Upgrades
-
- Performance rotors
- High-performance pads
- Stainless steel brake lines
- Tools
-
- Brake pad spreader
- Caliper piston tool
- Brake bleeder kit
- Maintenance Kits
-
- Brake pad replacement kit
- Rotor resurfacing kit
- Brake fluid flush kit
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect brake pads and rotors
- Check brake fluid level
- Inspect brake lines for leaks
- Test ABS functionality
- Lubricate caliper pins
- Maintenance Notes
- Replace brake fluid every 2 years or 30,000 miles. Rotors should be resurfaced or replaced if below minimum thickness.
Warranty
- Parts Warranty
- Miles: 50,000 milesYears: 4 yearsCoverage: Brake pads, rotors, and calipers
- Labor Warranty
- Miles: 50,000 milesYears: 4 yearsCoverage: Brake system repairs and replacements
- Corrosion Warranty
- Miles: UnlimitedYears: 10 yearsCoverage: Rotor corrosion protection
- Wear Item Warranty
- Miles: 12,000 milesYears: 1 yearCoverage: Brake pads and rotors
Production Details
- Manufacturer
- Mercedes-Benz AG
- Manufacturing Process
-
- Precision casting for rotors
- CNC machining for calipers
- Automated assembly for brake lines
- Quality testing for ABS modules
- Quality Control
- Rotor inspection: Ultrasonic testing for defectsPad Testing: Heat and wear resistance testingCaliper Testing: Hydraulic pressure testingFinal Inspection: Full system functionality test
- Sustainability Practices
-
- Recycled materials in brake pads
- Eco-friendly brake fluid
- Energy-efficient manufacturing
- Production Metrics
- Annual Output: 500,000 brake systemsDefect Rate: Less than 0.1%Lead Time: 4 weeks
Service Information for brakes Service
Maintenance and service requirements specific to the brake system
- Inspect brake pads and rotors
- Check brake fluid level and condition
- Inspect brake lines and hoses
- Test ABS and ESP functionality
- Lubricate caliper pins and slides
Replace brake fluid if moisture content exceeds 3%
- Replace brake pads and rotors if necessary
- Flush and replace brake fluid
- Inspect and clean calipers
- Check brake system for leaks
- Test brake pedal response
Use only Mercedes-Benz approved brake fluid
- Replace brake pads and rotors
- Inspect and replace brake lines if necessary
- Check and replace calipers if needed
- Test ABS and ESP systems
- Perform full brake system bleed
Ensure proper bedding of new brake pads and rotors
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 2002-2009 Mercedes E-Class models?
Are these brakes compatible with all 2002-2009 Mercedes E-Class models?
These brakes are designed to be compatible with all 2002-2009 Mercedes E-Class models, including the E320, E350, E500, and E550. However, it is essential to verify the specific model and trim, as certain high-performance variants like the E55 AMG may require specialized brake components. Always cross-check part numbers with your vehicle's VIN or consult a Mercedes-Benz dealer for confirmation.
Q2 What is the recommended maintenance schedule for these brakes?
What is the recommended maintenance schedule for these brakes?
For optimal performance, inspect the brake pads and rotors every 10,000-15,000 miles. Replace brake pads when they reach a thickness of 3mm or less. Rotors should be checked for wear, warping, or scoring and replaced if necessary. Brake fluid should be flushed and replaced every 20,000-30,000 miles or as recommended in your owner's manual. Regular maintenance ensures safety and extends the lifespan of your braking system.
Q3 How do I replace the brake pads on a 2002-2009 Mercedes E-Class?
How do I replace the brake pads on a 2002-2009 Mercedes E-Class?
To replace the brake pads, first, lift the vehicle and remove the wheels. Use a wrench to remove the caliper bolts and carefully detach the caliper. Slide out the old brake pads and compress the caliper piston using a C-clamp. Install the new pads, reattach the caliper, and secure the bolts. Reinstall the wheels and lower the vehicle. Test the brakes before driving to ensure proper installation and functionality.
Q4 What should I do if my brakes are squeaking or vibrating?
What should I do if my brakes are squeaking or vibrating?
Squeaking or vibrating brakes may indicate worn pads, uneven rotor surfaces, or debris buildup. Inspect the brake pads for wear and replace them if necessary. Check the rotors for warping or scoring and resurface or replace them as needed. Clean the brake components to remove any debris. If the issue persists, inspect the calipers and brake hardware for proper function and alignment.
Q5 How can I optimize the performance of my brakes?
How can I optimize the performance of my brakes?
To optimize brake performance, use high-quality brake pads and rotors designed for your vehicle. Ensure proper bedding-in of new pads by following the manufacturer's instructions. Regularly inspect and maintain the braking system, including fluid levels and hardware. Avoid aggressive driving habits that cause excessive wear. Consider upgrading to performance brake components if you frequently drive in demanding conditions.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mercedes E-Class 2002-2009 Service Manual
Coming SoonComprehensive service manual covering brake system maintenance, repair, and troubleshooting for 2002-2009 Mercedes E-Class models.
Technical Service Bulletin: Brake System Updates
Coming SoonLatest updates and recommendations for the brake system, including part revisions and installation guidelines.
Mercedes E-Class Brake Parts Catalog
Coming SoonDetailed catalog of brake components, including part numbers, compatibility information, and installation tips.
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Technical Information
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