Mercedes-Benz Mercedes E-Class 2002-2009 Body Specifications
Explore detailed body specifications for the 2002-2009 Mercedes-Benz E-Class, including dimensions, materials, and structural design. Essential for maintenance, repair, and upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the body design and features of the 2002-2009 Mercedes-Benz E-Class. It is organized into sections covering exterior dimensions, materials, aerodynamics, and safety features. Use the search functionality to find specific terms or navigate through sections to explore detailed information about the vehicle's body design.
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Use the search bar to enter keywords related to body specifications, such as 'dimensions' or 'materials'. Results will highlight relevant sections and subsections for quick access.
Scroll through the document or use the table of contents to jump to specific sections. Each section is divided into subsections with detailed technical points for easy reference.
Key Specifications
Length
4855 mm
Width
1822 mm
Height
1483 mm
Drag Coefficient
0.27
Curb Weight
1610 kg
Available Specifications
Exterior Dimensions
This section covers the physical measurements of the 2002-2009 Mercedes-Benz E-Class, including length, width, height, and wheelbase. It also includes details about ground clearance and weight distribution.
Exterior Dimensions
This section covers the physical measurements of the 2002-2009 Mercedes-Benz E-Class, including length, width, height, and wheelbase. It also includes details about ground clearance and weight distribution.
Overall Dimensions
- Length: 4855 mm
- Width: 1822 mm
- Height: 1483 mm
- Wheelbase: 2854 mm
- Ground clearance: 150 mm
- Curb weight: 1610 kg
Weight Distribution
- Front axle weight: 55%
- Rear axle weight: 45%
- Gross vehicle weight: 2130 kg
- Payload capacity: 520 kg
Body Materials
This section details the materials used in the construction of the E-Class body, including steel, aluminum, and composite materials. It also highlights corrosion resistance and structural integrity.
Body Materials
This section details the materials used in the construction of the E-Class body, including steel, aluminum, and composite materials. It also highlights corrosion resistance and structural integrity.
Primary Materials
- High-strength steel for chassis
- Aluminum for hood and trunk lid
- Composite materials for bumpers
- Galvanized steel for corrosion resistance
Structural Features
- Reinforced side impact protection
- Energy-absorbing crumple zones
- Lightweight design for improved fuel efficiency
- Aerodynamic underbody panels
Aerodynamics
This section explores the aerodynamic design of the E-Class, including drag coefficient, airflow management, and exterior features that enhance efficiency.
Aerodynamics
This section explores the aerodynamic design of the E-Class, including drag coefficient, airflow management, and exterior features that enhance efficiency.
Drag Coefficient
- Cd value: 0.27
- Optimized front grille design
- Smooth underbody panels
- Aerodynamic mirrors
Airflow Management
- Active grille shutters
- Rear spoiler for downforce
- Sealed wheel arches
- Air curtains for reduced turbulence
Safety Features
This section highlights the safety elements integrated into the E-Class body, including crash protection, pedestrian safety, and advanced driver assistance systems.
Safety Features
This section highlights the safety elements integrated into the E-Class body, including crash protection, pedestrian safety, and advanced driver assistance systems.
Crash Protection
- Reinforced passenger cell
- Front and side airbags
- Knee airbags for driver and front passenger
- Seatbelt pretensioners
Pedestrian Safety
- Deformable hood structure
- Energy-absorbing bumpers
- Raised front-end design
- Active bonnet system
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Component Specifications
Overview
- Type
- Sedan/Wagon
- Configuration
- 4-door
- Platform
- W211
- Material
- High-strength steel with aluminum components
- Location
- Germany
Dimensions
- Length
- 4856 mm / 191.2 in
- Width
- 1822 mm / 71.7 in
- Height
- 1483 mm / 58.4 in
- Wheelbase
- 2854 mm / 112.4 in
- Curb Weight
- 1610-1750 kg / 3549-3858 lbs
- Trunk Capacity
- 540 L / 19.1 cu ft
- Ground Clearance
- 140 mm / 5.5 in
Materials
- Frame
- High-strength steel
- Hood
- Aluminum
- Doors
- Steel with aluminum reinforcements
- Roof
- Steel with optional panoramic glass
- Bumpers
- Thermoplastic with integrated sensors
Features
- Exterior
-
- Bi-xenon headlights
- LED taillights
- Electrically adjustable mirrors
- Rain-sensing wipers
- interior
-
- Leather upholstery
- Wood trim accents
- Dual-zone climate control
- Electrically adjustable seats
- Lighting
-
- Adaptive headlights
- Ambient interior lighting
- Automatic high beam assist
- Storage
-
- Center console storage
- Glove compartment with cooling
- Rear seat armrest with cup holders
- Technology
-
- COMAND infotainment system
- Bluetooth connectivity
- Navigation system
Safety Features
- Active Safety
-
- Electronic Stability Program (ESP)
- Anti-lock Braking System (ABS)
- Traction control
- Passive Safety
-
- Front and side airbags
- Knee airbags
- Reinforced passenger cell
- Driver Assistance
-
- Parktronic parking sensors
- Distronic adaptive cruise control
- Blind spot monitoring
Comfort Features
- Seating
-
- Heated front seats
- Memory function for driver seat
- Lumbar support
- Climate
-
- Dual-zone automatic climate control
- Rear ventilation ducts
- Air filtration system
- Noise Reduction
-
- Acoustic glass
- Sound-deadening materials
- Engine noise insulation
- Convenience
-
- Keyless entry
- Power windows with one-touch operation
- Electrically adjustable steering column
Accessories
- Exterior Accessories
-
- Roof rack
- Chrome door handles
- Rear spoiler
- interior Accessories
-
- Cargo net
- Sunshades
- All-weather floor mats
- Technology Accessories
-
- Upgraded sound system
- Rear-seat entertainment system
- Wireless charging pad
Maintenance
- Service interval
- 10,000 miles / 12 months
- Service Items
-
- Inspect brake system
- Check tire pressure and tread
- Replace engine oil and filter
- Inspect suspension components
- Check fluid levels
- Maintenance Notes
- Use only Mercedes-Benz approved fluids and parts for optimal performance.
Warranty
- Basic Warranty
- Miles: 50,000Years: 4Coverage: Bumper-to-bumper
- Powertrain Warranty
- Miles: 100,000Years: 7Coverage: Engine and transmission
- Corrosion Warranty
- Miles: UnlimitedYears: 12Coverage: Perforation from rust
- Roadside Assistance
- Miles: UnlimitedYears: 4Coverage: 24/7 emergency assistance
Production Details
- Manufacturer
- Mercedes-Benz
- Manufacturing Process
-
- Robotic welding
- Laser cutting
- Electro-coating for corrosion protection
- Quality Control
- inspection Stages: 10Testing Procedures: Crash testing, Water ingress testing, Vibration testing
- Sustainability Practices
-
- Recyclable materials
- Energy-efficient production
- Waste reduction programs
- Production Metrics
- Annual Production: 200,000 unitsProduction Time Per Unit: 20 hours
Service Information for body Service
Maintenance and service requirements specific to the body
- Inspect body panels for damage
- Check door seals and hinges
- Lubricate door locks and hinges
- Inspect windshield wipers and blades
Regular inspection helps prevent rust and maintain structural integrity.
- Inspect and clean sunroof drainage channels
- Check and adjust hood latch mechanism
- Inspect underbody for corrosion
- Test all exterior lights
Special attention to drainage systems to prevent water ingress.
- Inspect and replace worn weather stripping
- Check alignment of body panels
- Inspect and repair any paint chips
- Test and lubricate all moving parts
Address any minor issues to prevent major repairs later.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 What are the technical specifications for the 2002-2009 Mercedes E-Class?
What are the technical specifications for the 2002-2009 Mercedes E-Class?
The 2002-2009 Mercedes E-Class features a range of engines, including inline-4, V6, and V8 options, with horsepower ranging from 154 to 382 HP. It supports both rear-wheel drive (RWD) and 4MATIC all-wheel drive (AWD). The vehicle is compatible with premium unleaded gasoline and diesel variants, depending on the model. Key dimensions include a wheelbase of 112.4 inches and a curb weight between 3,500 to 4,200 lbs. It also includes advanced safety features like ESP and ABS.
Q2 What are the maintenance requirements for the 2002-2009 Mercedes E-Class?
What are the maintenance requirements for the 2002-2009 Mercedes E-Class?
The 2002-2009 Mercedes E-Class requires regular maintenance every 10,000 miles or annually, whichever comes first. Key tasks include oil and filter changes, brake inspections, and tire rotations. The air filter should be replaced every 20,000 miles, and the transmission fluid every 40,000 miles. Spark plugs and timing belts need replacement at 60,000 miles. Always use Mercedes-approved parts and fluids to ensure optimal performance and longevity.
Q3 How do I replace the headlight bulb on a 2002-2009 Mercedes E-Class?
How do I replace the headlight bulb on a 2002-2009 Mercedes E-Class?
To replace the headlight bulb on a 2002-2009 Mercedes E-Class, first, ensure the vehicle is off and the headlights are cool. Open the hood and locate the headlight assembly. Remove the dust cover by twisting it counterclockwise. Disconnect the electrical connector and release the bulb retaining clip. Carefully remove the old bulb and insert the new one, ensuring it is properly seated. Reattach the clip, reconnect the connector, and replace the dust cover. Test the headlight before closing the hood.
Q4 What should I do if my 2002-2009 Mercedes E-Class engine is overheating?
What should I do if my 2002-2009 Mercedes E-Class engine is overheating?
If your 2002-2009 Mercedes E-Class engine is overheating, first turn off the air conditioning and turn on the heater to dissipate heat. Pull over safely and turn off the engine. Check the coolant level and top it off if necessary, but only when the engine is cool. Inspect for leaks in the cooling system or a malfunctioning radiator fan. If the issue persists, seek professional assistance to avoid engine damage.
Q5 How can I optimize the performance of my 2002-2009 Mercedes E-Class?
How can I optimize the performance of my 2002-2009 Mercedes E-Class?
To optimize the performance of your 2002-2009 Mercedes E-Class, regularly maintain the engine with high-quality oil and filters. Ensure proper tire inflation and alignment for better handling. Upgrade to performance tires and brakes for enhanced control. Use premium fuel to maximize engine efficiency. Consider installing a performance chip or tuning the ECU for improved horsepower and torque. Regularly clean the fuel injectors and throttle body for smoother operation.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mercedes E-Class Service Manual (2002-2009)
Coming SoonComprehensive service manual covering maintenance, repairs, and troubleshooting for the 2002-2009 Mercedes E-Class.
Technical Service Bulletin: Transmission Software Update
Coming SoonDetails a software update for the 7G-TRONIC transmission to improve shifting performance and reliability.
Mercedes E-Class Parts and Accessories Catalog
Coming SoonA complete catalog of OEM parts and accessories for the 2002-2009 Mercedes E-Class, including part numbers and compatibility details.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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