Mercedes-Benz Mercedes E-Class 1995-2002 Brakes Specifications
Explore the detailed brake specifications for the 1995-2002 Mercedes E-Class, including rotor sizes, pad materials, and caliper configurations. This guide is essential for maintenance, repairs, and upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 1995-2002 Mercedes-Benz E-Class. It is designed to assist owners, mechanics, and enthusiasts in understanding the components, maintenance, and performance of the brakes. Use the search and navigation instructions to quickly find relevant details. The sections are organized to cover key aspects of the braking system, including components, performance, and maintenance tips.
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Key Specifications
Front Brake Rotor Diameter
288-320 mm
Rear Brake Rotor Diameter
278-300 mm
Brake Fluid Type
DOT 4
ABS System
4-channel
60-0 mph Stopping Distance
~120-130 feet
Available Specifications
Brake System Components
This section covers the primary components of the braking system in the 1995-2002 Mercedes-Benz E-Class. It includes details about the brake pads, rotors, calipers, and hydraulic systems. Understanding these components is essential for maintenance and troubleshooting.
Brake System Components
This section covers the primary components of the braking system in the 1995-2002 Mercedes-Benz E-Class. It includes details about the brake pads, rotors, calipers, and hydraulic systems. Understanding these components is essential for maintenance and troubleshooting.
Brake Pads and Rotors
- Front brake pad thickness: 12-14 mm (new)
- Rear brake pad thickness: 10-12 mm (new)
- Front rotor diameter: 288-320 mm (varies by model)
- Rear rotor diameter: 278-300 mm (varies by model)
- Material: Semi-metallic or ceramic brake pads
- Rotor material: Cast iron with optional ventilated design
Brake Calipers
- Front calipers: Single or dual-piston design
- Rear calipers: Single-piston design
- Caliper material: Aluminum alloy
- Includes integrated parking brake mechanism (rear calipers)
Hydraulic System
- Brake fluid type: DOT 4
- Master cylinder bore size: 22-24 mm
- ABS system: Standard on all models
- Hydraulic lines: Steel braided or rubber
Brake Performance
This section provides information on the performance characteristics of the braking system, including stopping distances, pedal feel, and ABS functionality. It also covers factors that influence braking efficiency.
Brake Performance
This section provides information on the performance characteristics of the braking system, including stopping distances, pedal feel, and ABS functionality. It also covers factors that influence braking efficiency.
Stopping Distance
- 60-0 mph stopping distance: ~120-130 feet
- 100-0 km/h stopping distance: ~38-40 meters
- Influenced by tire type and road conditions
- ABS reduces stopping distance on slippery surfaces
Pedal Feel and Response
- Firm pedal feel with minimal travel
- Progressive braking response
- Assisted by brake booster for reduced effort
- ABS provides pulsating feedback during hard braking
ABS Functionality
- 4-channel ABS system
- Prevents wheel lock-up during hard braking
- Includes electronic brake force distribution (EBD)
- Self-diagnostic system for fault detection
Maintenance and Troubleshooting
This section offers guidance on maintaining the braking system and troubleshooting common issues. It includes recommended service intervals, inspection tips, and solutions for common problems.
Maintenance and Troubleshooting
This section offers guidance on maintaining the braking system and troubleshooting common issues. It includes recommended service intervals, inspection tips, and solutions for common problems.
Service Intervals
- Brake pad replacement: Every 30,000-50,000 miles
- Rotor replacement: Every 50,000-70,000 miles
- Brake fluid flush: Every 2 years or 30,000 miles
- Inspect brake lines and hoses annually
Common Issues
- Squeaking or grinding noises: Worn brake pads
- Vibration during braking: Warped rotors
- Soft brake pedal: Air in hydraulic system
- ABS warning light: Faulty sensor or module
Inspection Tips
- Check brake pad thickness regularly
- Inspect rotors for scoring or warping
- Test brake fluid for moisture content
- Verify ABS system functionality
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Brakes Specifications
Overview
- Type
- Hydraulic Disc Brakes
- Configuration
- Front and Rear Disc
- Platform
- W210 Chassis
- Material
- Cast Iron Rotors with Ceramic Pads
- Location
- Wheel Hub Mounted
Dimensions
- Front Rotor Diameter
- 300 mm / 11.8 in
- Rear Rotor Diameter
- 278 mm / 10.9 in
- Front Rotor Thickness
- 28 mm / 1.1 in
- Rear Rotor Thickness
- 22 mm / 0.87 in
- Front Pad Area
- 55 cm² / 8.5 in²
- Rear Pad Area
- 45 cm² / 7.0 in²
- Brake Line Diameter
- 6 mm / 0.24 in
- Brake Fluid Capacity
- 1.0 L / 33.8 fl oz
Materials
- Rotors
- High-Carbon Cast Iron
- Brake Pads
- Ceramic Composite
- Calipers
- Aluminum Alloy
- Brake Lines
- Reinforced Rubber with Steel Braiding
- Brake Fluid
- DOT 4 Synthetic
Features
- Performance
-
- ABS (Anti-lock Braking System)
- EBD (Electronic Brakeforce Distribution)
- Brake Assist
- Ventilated Front Rotors
- Durability
-
- Corrosion-Resistant Rotors
- Heat-Treated Calipers
- Wear Sensors for Pads
- Safety
-
- Dual-Circuit Hydraulic System
- Automatic Brake Force Adjustment
- Emergency Brake Light Activation
- Comfort
-
- Low Noise Ceramic Pads
- Smooth Pedal Feedback
- Progressive Braking
- Maintenance
-
- Easy Pad Replacement
- Self-Adjusting Calipers
- Integrated Wear Indicators
Safety Features
- Primary Safety
-
- ABS Prevents Wheel Lockup
- EBD Optimizes Brake Force
- Secondary Safety
-
- Brake Assist for Emergency Stops
- Dual-Circuit Redundancy
- Monitoring
-
- Wear Sensors Alert for Pad Replacement
- Brake Fluid Level Sensor
Comfort Features
- Noise Reduction
-
- Ceramic Pads Minimize Squeal
- Vibration Dampening Rotors
- Pedal Feel
-
- Linear Brake Response
- Adjustable Pedal Resistance
- Heat Management
-
- Ventilated Front Rotors
- Heat-Resistant Caliper Seals
- Maintenance Ease
-
- Tool-Free Pad Inspection
- Quick-Release Caliper Design
Accessories
- Upgrades
-
- Performance Brake Pads
- Slotted Rotors
- Stainless Steel Brake Lines
- Tools
-
- Brake Pad Spreader
- Caliper Piston Tool
- Torque Wrench
- Consumables
-
- Brake Fluid
- Brake Cleaner
- Anti-Seize Compound
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect Brake Pads and Rotors
- Check Brake Fluid Level
- Test ABS Functionality
- Lubricate Caliper Slides
- Inspect Brake Lines for Wear
- Maintenance Notes
- Replace brake fluid every 2 years to maintain optimal performance.
Warranty
- Parts Warranty
- Miles: 50,000Years: 4Coverage: Brake Pads and Rotors
- Labor Warranty
- Miles: 50,000Years: 4Coverage: Brake System Repairs
- Corrosion Warranty
- Miles: UnlimitedYears: 12Coverage: Brake Calipers and Lines
- Fluid Warranty
- Miles: 30,000Years: 2Coverage: Brake Fluid Replacement
Production Details
- Manufacturer
- Mercedes-Benz AG
- Manufacturing Process
-
- Precision Casting for Rotors
- CNC Machining for Calipers
- Automated Pad Assembly
- Quality Control
- Rotor inspection: Ultrasonic TestingCaliper Testing: Pressure and Leak TestsPad Quality: Friction Coefficient Verification
- Sustainability Practices
-
- Recycled Materials in Pads
- Low-Emission Manufacturing
- Eco-Friendly Packaging
- Production Metrics
- Annual Output: 500,000 UnitsDefect Rate: 0.01%Energy Usage: 15 kWh per Unit
Service Information for Brakes Service
Maintenance and service requirements specific to the braking system
- Inspect Brake Pads and Rotors
- Check Brake Fluid Level
- Test ABS Functionality
- Lubricate Caliper Slides
- Inspect Brake Lines for Wear
Ensure brake fluid is replaced every 2 years.
- Replace Brake Pads
- Resurface or Replace Rotors
- Flush Brake Fluid
- Inspect Caliper Functionality
- Check Brake Line Integrity
Use only manufacturer-approved brake fluid.
- Replace Brake Rotors
- Inspect and Replace Calipers if Necessary
- Replace Brake Lines
- Perform Full ABS System Check
- Test Emergency Brake Functionality
Major service requires specialized diagnostic tools.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brakes compatible with all 1995-2002 Mercedes E-Class models?
Are these brakes compatible with all 1995-2002 Mercedes E-Class models?
The brakes are designed to be compatible with all 1995-2002 Mercedes E-Class models, including the W210 chassis. However, it is essential to verify the specific model and trim, as variations like the E320, E430, and E55 AMG may have different brake rotor sizes or caliper configurations. Always cross-check part numbers with your vehicle's VIN or consult a dealer for confirmation.
Q2 What is the recommended maintenance schedule for these brakes?
What is the recommended maintenance schedule for these brakes?
For optimal performance, inspect brake pads every 10,000-15,000 miles and replace them if worn below 3mm. Rotors should be checked for thickness and warping during pad replacement. Brake fluid should be flushed every 2 years or 30,000 miles. Regular cleaning of brake components and lubrication of caliper slides is also recommended to prevent uneven wear and noise.
Q3 How do I replace the brake pads on a 1995-2002 Mercedes E-Class?
How do I replace the brake pads on a 1995-2002 Mercedes E-Class?
To replace brake pads, first, lift the vehicle and remove the wheels. Unbolt the caliper and hang it securely to avoid damaging the brake line. Remove the old pads and inspect the rotors. If necessary, resurface or replace the rotors. Install the new pads, ensuring they are seated correctly. Reattach the caliper and tighten the bolts to the manufacturer's torque specifications. Finally, pump the brake pedal to restore pressure before driving.
Q4 What should I do if my brakes are squeaking or vibrating?
What should I do if my brakes are squeaking or vibrating?
Squeaking or vibrating brakes can indicate worn pads, uneven rotor surfaces, or debris buildup. Inspect the pads for wear and replace if necessary. Check rotors for warping or scoring and resurface or replace them. Clean the brake components and apply anti-squeal compound to the back of the pads. If the issue persists, inspect the calipers and suspension components for proper function.
Q5 How can I improve the braking performance of my E-Class?
How can I improve the braking performance of my E-Class?
To enhance braking performance, consider upgrading to high-performance brake pads and slotted or drilled rotors for better heat dissipation. Ensure proper bedding-in of new pads by following the manufacturer's instructions. Regularly flush brake fluid to maintain optimal hydraulic performance. Additionally, inspect and maintain the brake system components, including calipers and lines, to ensure consistent operation.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mercedes-Benz E-Class W210 Service Manual
Coming SoonComprehensive service manual covering all aspects of maintenance and repair for the 1995-2002 E-Class, including brake systems.
Technical Service Bulletin: Brake System Updates
Coming SoonOfficial Mercedes-Benz TSB detailing updates and fixes for common brake system issues in the 1995-2002 E-Class.
E-Class Brake Parts Catalog
Coming SoonDetailed catalog of brake components, including pads, rotors, and calipers, for the 1995-2002 E-Class models.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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