Mercedes-Benz Mercedes E-Class 1995-2002 5G-TRONIC Transmission Specifications
This document provides a detailed overview of the 5G-Tronic automatic transmission specifications for the 1995-2002 Mercedes-Benz E-Class. The 5G-Tronic, also known as the 722.6 transmission, was a pioneering 5-speed automatic gearbox designed for smooth shifting, durability, and improved fuel efficiency. This guide includes technical details such as gear ratios, torque capacity, fluid requirements, and common maintenance practices. It serves as a valuable resource for owners, technicians, and enthusiasts seeking to understand the transmission's performance, diagnose issues, or perform upgrades. Whether you're conducting routine maintenance or exploring compatibility for modifications, this document offers essential insights to optimize the longevity and functionality of your Mercedes-Benz E-Class transmission.
Overview Specifications
This document provides detailed specifications and technical information about the 5G-TRONIC transmission used in Mercedes-Benz E-Class vehicles from 1995 to 2002. It is designed to assist technicians, enthusiasts, and owners in understanding the transmission's features, maintenance, and performance. Use the search and navigation instructions to quickly locate specific details or browse through sections for comprehensive insights.
How to Use
Use the search function to find specific terms or phrases related to the 5G-TRONIC transmission. Enter keywords like 'torque converter' or 'gear ratios' to quickly locate relevant information.
Navigate through the document by scrolling through sections or using the table of contents. Each section is organized into subsections with detailed technical points for easy reference.
Key Specifications
Transmission Type
5-speed automatic
Max Torque Capacity
580 Nm
Fluid Capacity
7.5 liters
Weight
95 kg
Shift Times
<200 ms
Available Specifications
Transmission Design
This section covers the design and architecture of the 5G-TRONIC transmission, including its components and layout. Learn about the transmission's construction, materials, and how it integrates with the vehicle's drivetrain.
Transmission Design
This section covers the design and architecture of the 5G-TRONIC transmission, including its components and layout. Learn about the transmission's construction, materials, and how it integrates with the vehicle's drivetrain.
Gear Configuration
- 5-speed automatic transmission
- Includes reverse gear
- Planetary gearset design
- Electronically controlled hydraulic system
- Adaptive shift logic
- Torque converter with lock-up clutch
Materials and Durability
- High-strength alloy components
- Heat-treated gears for longevity
- Sealed lubrication system
- Corrosion-resistant casing
- Designed for high torque applications
Performance Specifications
Explore the performance characteristics of the 5G-TRONIC transmission, including gear ratios, shift times, and torque handling capabilities. This section provides insights into how the transmission enhances driving dynamics.
Performance Specifications
Explore the performance characteristics of the 5G-TRONIC transmission, including gear ratios, shift times, and torque handling capabilities. This section provides insights into how the transmission enhances driving dynamics.
Gear Ratios
- 1st gear: 3.95:1
- 2nd gear: 2.42:1
- 3rd gear: 1.49:1
- 4th gear: 1.00:1
- 5th gear: 0.83:1
- Reverse gear: 3.16:1
Shift Performance
- Smooth and precise shifts
- Adaptive shift logic for driving conditions
- Shift times under 200 milliseconds
- Seamless integration with engine management
- Manual shift mode available
Maintenance and Service
This section provides guidelines for maintaining and servicing the 5G-TRONIC transmission. Learn about recommended service intervals, fluid specifications, and common troubleshooting tips.
Maintenance and Service
This section provides guidelines for maintaining and servicing the 5G-TRONIC transmission. Learn about recommended service intervals, fluid specifications, and common troubleshooting tips.
Service Intervals
- Fluid change every 60,000 miles
- Filter replacement with fluid change
- Inspect seals and gaskets regularly
- Check for software updates
- Transmission fluid type: MB 236.10
Troubleshooting
- Check for error codes via diagnostic port
- Inspect for fluid leaks
- Monitor shift quality and responsiveness
- Address delayed or harsh shifts promptly
- Consult service manual for specific issues
Search Specifications
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Transmission Specifications
Overview
- Type
- 5-speed automatic transmission
- Configuration
- Longitudinal
- Platform
- Mercedes-Benz E-Class (W210)
- Material
- Aluminum alloy casing
- Location
- Rear-wheel drive configuration
- introduction Year
- 1995
Dimensions
- Length
- 28.5 inches (724 mm)
- Width
- 22.8 inches (579 mm)
- Height
- 18.3 inches (465 mm)
- Weight
- 187 lbs (85 kg)
- input Shaft Diameter
- 1.18 inches (30 mm)
- Output Shaft Diameter
- 1.38 inches (35 mm)
- Fluid Capacity
- 7.4 quarts (7 liters)
Materials
- Casing
- Aluminum alloy
- Gears
- Hardened steel
- Clutch Packs
- Composite friction materials
- Valve Body
- Aluminum with steel valves
- Seals
- Viton rubber
Features
- Shift Quality
-
- Adaptive shift logic
- Smooth gear transitions
- Manual mode with tip-tronic functionality
- Efficiency
-
- Lock-up torque converter
- Reduced internal friction
- Optimized gear ratios
- Durability
-
- Reinforced internal components
- High-temperature resistance
- Extended service intervals
- Performance
-
- Quick shift response
- Sport mode for aggressive driving
- Downshift rev-matching
- integration
-
- Electronic control unit (ECU) integration
- CAN bus communication
- Compatibility with Mercedes-Benz diagnostic systems
Safety Features
- Fail Safe
-
- Limp-home mode
- Overheat protection
- Electronic Controls
-
- Adaptive shift logic for stability
- Torque reduction during wheel slip
- Mechanical Protection
-
- Overpressure relief valve
- Shear pin protection
Comfort Features
- Noise Reduction
-
- Precision gear meshing
- Vibration dampening mounts
- Smoothness
-
- Adaptive shift patterns
- Torque converter lock-up
- Convenience
-
- Automatic park lock
- Keyless shift interlock
- Climate Adaptation
-
- Cold-start shift logic
- Temperature-sensitive fluid control
Accessories
- Transmission Fluids
-
- Mercedes-Benz ATF 134
- Synthetic alternatives
- Diagnostic Tools
-
- Star Diagnosis System
- OBD-II compatible scanners
- Replacement Parts
-
- Filter kits
- Gasket sets
- Solenoid packs
Maintenance
- Service interval
- Every 40,000 miles or 48 months
- Service Items
-
- Fluid and filter replacement
- Valve body inspection
- Seal and gasket checks
- Solenoid testing
- Adaptive shift logic reset
- Maintenance Notes
- Use only approved transmission fluids to ensure longevity and performance.
Warranty
- Basic Warranty
- Miles: 50,000Years: 4Coverage: Parts and labor
- Powertrain Warranty
- Miles: 100,000Years: 7Coverage: Transmission components
- Extended Warranty
- Miles: 150,000Years: 10Coverage: Optional extended coverage
- Warranty Terms
- Warranty void if improper fluids or unauthorized repairs are performed.
Production Details
- Manufacturer
- Mercedes-Benz AG
- Manufacturing Process
-
- Precision CNC machining
- Automated assembly
- Laser welding
- Quality Control
- Testing: Dyno testing, Pressure testing, Shift pattern validationStandards: ISO 9001 certified
- Sustainability Practices
-
- Recyclable materials
- Energy-efficient production
- Waste reduction initiatives
- Production Metrics
- Units Produced: Over 1 millionDefect Rate: Less than 0.1%
Service Information for 5g tronic transmission Service
Maintenance and service requirements specific to this component
- Replace transmission fluid
- Replace transmission filter
- Inspect valve body for wear
- Check solenoid functionality
- Reset adaptive shift logic
Use only Mercedes-Benz ATF 134 or equivalent.
- Full fluid and filter replacement
- Inspect and clean transmission pan
- Check for leaks and seal integrity
- Test torque converter lock-up
- Perform diagnostic scan for error codes
Special tools required for torque converter testing.
- Complete transmission overhaul
- Replace worn clutch packs
- Inspect and replace seals as needed
- Test and recalibrate shift solenoids
- Perform final dyno testing
Major service requires specialized equipment and expertise.
Common Questions
Find answers to common questions about torque specifications
Q1 Is the 5G-Tronic transmission compatible with all 1995-2002 Mercedes E-Class models?
Is the 5G-Tronic transmission compatible with all 1995-2002 Mercedes E-Class models?
The 5G-Tronic transmission is compatible with most 1995-2002 Mercedes E-Class models, including the E320, E430, and E55 AMG. However, compatibility may vary depending on the engine type and drivetrain configuration. It is essential to verify the specific model and year with Mercedes-Benz technical documentation or consult a certified technician to ensure proper fitment and functionality.
Q2 What are the maintenance requirements for the 5G-Tronic transmission?
What are the maintenance requirements for the 5G-Tronic transmission?
The 5G-Tronic transmission requires regular maintenance to ensure optimal performance. This includes changing the transmission fluid and filter every 60,000 to 100,000 miles, depending on driving conditions. Additionally, periodic inspections of the transmission mounts, seals, and electrical connections are recommended. Always use Mercedes-Benz-approved fluids and parts to maintain warranty and performance standards. Consult the owner’s manual for specific intervals and procedures.
Q3 How do I replace the 5G-Tronic transmission in a 1995-2002 Mercedes E-Class?
How do I replace the 5G-Tronic transmission in a 1995-2002 Mercedes E-Class?
Replacing the 5G-Tronic transmission involves several steps. First, disconnect the battery and remove the transmission pan to drain the fluid. Detach the driveshaft, exhaust system, and transmission mounts. Unbolt the torque converter and disconnect all electrical connections. Carefully lower the transmission using a jack and install the new unit in reverse order. Refill with approved transmission fluid and test for leaks. Professional installation is recommended due to the complexity of the process.
Q4 What are common troubleshooting steps for the 5G-Tronic transmission?
What are common troubleshooting steps for the 5G-Tronic transmission?
Common issues with the 5G-Tronic transmission include rough shifting, delayed engagement, and transmission slippage. Start by checking the transmission fluid level and condition. Inspect for leaks or damaged seals. Use a diagnostic scanner to read fault codes from the transmission control module. If no codes are present, inspect the valve body, solenoids, and torque converter. Address any identified issues with repairs or replacements as necessary.
Q5 How can I optimize the performance of the 5G-Tronic transmission?
How can I optimize the performance of the 5G-Tronic transmission?
To optimize the 5G-Tronic transmission, ensure regular maintenance using high-quality fluids and parts. Consider upgrading the transmission software for improved shift patterns and responsiveness. Avoid excessive load or aggressive driving to reduce wear. Inspect and replace worn components, such as mounts and bushings, to minimize vibrations. Additionally, ensure the cooling system is functioning properly to prevent overheating, which can degrade transmission performance.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
5G-Tronic Transmission Service Manual
Coming SoonThis manual provides detailed instructions for servicing and repairing the 5G-Tronic transmission in Mercedes E-Class vehicles from 1995 to 2002.
Technical Service Bulletin for 5G-Tronic Transmission
Coming SoonThis bulletin addresses common issues and updates for the 5G-Tronic transmission, including software updates and repair procedures.
5G-Tronic Transmission Parts Catalog
Coming SoonThis catalog lists all available parts and accessories for the 5G-Tronic transmission, including part numbers and compatibility information.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
- Vehicle specifications and procedures may vary by model year, trim level, and region.
- Always follow the manufacturer's recommended procedures and safety precautions.
- Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
- If you're unsure about any procedure, consult a qualified professional mechanic.
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