Mercedes-Benz Mercedes CLS 2018-present Emissions & Sensors Specifications
Mercedes-Benz Mercedes CLS 2018-present

Mercedes-Benz Mercedes CLS 2018-present Emissions & Sensors Specifications

Explore detailed technical specifications for the emissions sensors in the 2018-Present Mercedes-Benz CLS. Learn about sensor types, functions, locations, and compatibility for accurate diagnostics and repairs.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the emissions sensors used in the 2018-Present Mercedes-Benz CLS. It is designed to assist technicians, engineers, and enthusiasts in understanding the functionality, maintenance, and troubleshooting of these sensors. Use the search and navigation instructions to quickly locate specific details or browse through the sections for comprehensive insights.

How to Use

Use the search bar to enter keywords related to emissions sensors, such as 'NOx sensor' or 'O2 sensor'. Results will highlight relevant sections and subsections for quick access.

Scroll through the sections to explore major topics. Click on subsection titles to expand and view detailed technical points. Use the quick reference table for key specifications.

Key Specifications

O2 Sensor Operating Temperature

600-800°C

NOx Sensor Response Time

< 2 seconds

Sensor Voltage Range

0.1-1.0V

Sensor Lifespan

100,000-150,000 miles

Compliance Standard

Euro 6

Available Specifications

Sensor Types and Functions

This section covers the various types of emissions sensors used in the Mercedes-Benz CLS, their roles in monitoring exhaust gases, and how they contribute to reducing emissions and improving engine performance.

Oxygen (O2) Sensors
  • Monitors oxygen levels in the exhaust stream
  • Provides feedback to the engine control unit (ECU) for optimal air-fuel ratio
  • Located before and after the catalytic converter
  • Supports compliance with Euro 6 emissions standards
Nitrogen Oxide (NOx) Sensors
  • Detects NOx levels in the exhaust gases
  • Essential for selective catalytic reduction (SCR) systems
  • Ensures compliance with stringent emissions regulations
  • Integrated with AdBlue injection systems

Installation and Maintenance

This section provides guidelines for the proper installation, calibration, and maintenance of emissions sensors to ensure optimal performance and longevity.

Installation Best Practices
  • Ensure sensors are installed in the correct orientation
  • Use manufacturer-recommended torque settings
  • Avoid contamination during installation
  • Perform post-installation diagnostics
Maintenance Tips
  • Regularly inspect sensors for damage or contamination
  • Clean sensors using approved methods
  • Replace sensors as per the recommended service intervals
  • Monitor sensor performance via diagnostic tools

Troubleshooting and Diagnostics

This section outlines common issues with emissions sensors, diagnostic procedures, and solutions to ensure the vehicle meets emissions standards and operates efficiently.

Common Sensor Faults
  • Faulty readings due to contamination
  • Electrical connection issues
  • Sensor degradation over time
  • Error codes related to sensor performance
Diagnostic Procedures
  • Use OBD-II scanners to retrieve error codes
  • Perform live data analysis to monitor sensor output
  • Check wiring and connectors for damage
  • Replace sensors if diagnostics confirm failure

Component Specifications

Overview

Type
Oxygen (O2) and NOx sensors
Configuration
Dual-sensor system for exhaust monitoring
Platform
Integrated with Mercedes-Benz OM654 engine family
Material
High-temperature ceramic and stainless steel
Location
Mounted in exhaust system pre- and post-catalytic converter

Dimensions

Sensor Length
3.15 in (80 mm)
Sensor Diameter
0.98 in (25 mm)
Thread Size
M18 x 1.5
Cable Length
47.24 in (1200 mm)
Operating Temperature
-40°F to 1562°F (-40°C to 850°C)
Weight
0.33 lb (150 g)
Response Time
< 0.5 seconds

Materials

Sensing Element
Zirconium dioxide ceramic
Protective Tube
Stainless steel 304
Heater Element
Platinum wire
Cable insulation
High-temperature silicone
Connector
PBT plastic with gold-plated contacts

Features

Monitoring Capabilities
  • Oxygen concentration measurement
  • NOx levels detection
  • Exhaust temperature monitoring
  • Catalyst efficiency analysis
Communication
  • CAN bus integration
  • Real-time data transmission
  • Fault code generation
  • Diagnostic protocol support
Performance
  • Wide operating temperature range
  • Fast response time
  • Self-diagnostic capabilities
  • Adaptive learning algorithms
Durability
  • Resistant to thermal shock
  • Corrosion protection
  • Vibration resistance
  • Long service life
integration
  • Compatible with Mercedes-Benz STAR Diagnosis
  • Plug-and-play installation
  • Sealed connector system
  • OEM calibration

Safety Features

Overheat Protection
  • Automatic heater control
  • Temperature monitoring
Electrical Safety
  • Short-circuit protection
  • Reverse polarity protection
Environmental Protection
  • Sealed against moisture
  • Resistant to exhaust contaminants

Comfort Features

installation
  • Standardized thread size
  • Pre-assembled connector
  • Flexible cable routing
Maintenance
  • Easy access for replacement
  • No special tools required
  • Clear diagnostic codes
Performance
  • Smooth engine operation
  • Optimized fuel efficiency
  • Reduced emissions

Accessories

installation Tools
  • Oxygen sensor socket
  • Anti-seize compound
  • Torque wrench
Replacement Parts
  • Sensor gasket
  • Protective cap
  • Wiring harness extension
Diagnostic Tools
  • STAR Diagnosis system
  • OBD-II scanner
  • Multimeter

Maintenance

Service interval
100,000 miles or 10 years
Service Items
  • Sensor functionality check
  • Connector inspection
  • Cable integrity test
  • Heater resistance measurement
  • Signal output verification
Maintenance Notes
Avoid contamination during installation, use OEM-specified anti-seize compound

Warranty

Standard Warranty
Miles: 50,000
Years: 4
Coverage: Parts and labor
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: Sensor replacement
Extended Warranty
Miles: 100,000
Years: 10
Coverage: Available as optional package
Warranty Terms
Excludes damage from improper installation or contamination

Production Details

Manufacturer
Continental Automotive
Manufacturing Process
  • Precision ceramic sintering
  • Automated assembly
  • Laser welding
  • Quality testing
Quality Control
Testing: Thermal cycling, Vibration resistance, Signal accuracy
Certifications: ISO 9001, ISO/TS 16949, RoHS compliant
Sustainability Practices
  • Recyclable materials
  • Energy-efficient production
  • Waste reduction programs
Production Metrics
Annual Output: 2 million units
Defect Rate: < 0.01%
Lead Time: 4 weeks

Service Information for emissions_sensors Service

Maintenance and service requirements specific to emissions sensors

50,000
48
  • Visual inspection of sensor and wiring
  • Check for fault codes
  • Verify sensor response time
  • Inspect connector for corrosion
  • Test heater circuit resistance

Use Mercedes-Benz approved diagnostic tools

100,000
120
  • Full sensor performance test
  • Check signal output accuracy
  • Inspect exhaust system for leaks
  • Verify catalytic converter efficiency
  • Replace sensor if necessary

Follow torque specifications during replacement

150,000
180
  • Complete sensor replacement
  • Exhaust system pressure test
  • ECU software update
  • Full emissions system check
  • Post-replacement calibration

Requires STAR Diagnosis system for proper calibration

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the compatibility requirements for emissions sensors in 2018-Present Mercedes CLS models?

The emissions sensors for 2018-Present Mercedes CLS models are designed to be compatible with the vehicle's specific engine control unit (ECU) and exhaust system. These sensors are tailored for gasoline and diesel variants, ensuring accurate readings for O2, NOx, and particulate matter. Always verify the part number and ECU software version to ensure compatibility with your specific model year and engine type.

Q2

What maintenance is required for emissions sensors in the Mercedes CLS?

Emissions sensors in the Mercedes CLS require periodic inspection and cleaning to ensure optimal performance. Check the sensors every 30,000 miles for soot buildup or damage. Replace sensors as recommended by the manufacturer, typically every 60,000-100,000 miles, depending on driving conditions. Use diagnostic tools to monitor sensor health and address any error codes promptly.

Q3

How do I install or replace emissions sensors in a Mercedes CLS?

To install or replace emissions sensors, first, locate the sensor in the exhaust system. Disconnect the electrical connector and use a specialized wrench to remove the old sensor. Apply anti-seize compound to the threads of the new sensor and install it securely. Reconnect the electrical connector and clear any error codes using a diagnostic tool. Always refer to the vehicle's service manual for specific torque specifications.

Q4

What should I do if my emissions sensor is malfunctioning?

If your emissions sensor is malfunctioning, start by using a diagnostic tool to read the error codes. Common issues include faulty wiring, contamination, or sensor failure. Inspect the sensor and wiring for damage or corrosion. Clean the sensor if contaminated, or replace it if necessary. Reset the ECU and test the system to ensure the issue is resolved.

Q5

How can I optimize the performance of emissions sensors in my Mercedes CLS?

To optimize emissions sensor performance, ensure the engine is running efficiently by maintaining proper air-fuel ratios and using high-quality fuel. Regularly clean the sensors and inspect the exhaust system for leaks. Update the ECU software to the latest version to improve sensor accuracy and response times. Avoid short trips, as they can lead to sensor contamination.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes CLS Emissions Sensor Service Manual

Coming Soon

This manual provides detailed instructions for servicing and replacing emissions sensors in 2018-Present Mercedes CLS models, including diagnostic procedures and torque specifications.

Technical Service Bulletin: Emissions Sensor Updates

Coming Soon

This bulletin outlines software updates and recalibration procedures for emissions sensors in 2018-Present Mercedes CLS models to improve accuracy and performance.

Mercedes CLS Emissions Sensor Parts Catalog

Coming Soon

This catalog lists all compatible emissions sensors and related components for 2018-Present Mercedes CLS models, including part numbers and installation notes.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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