Mercedes-Benz Mercedes CLS 2004-2010 Brakes Specifications
Mercedes-Benz Mercedes CLS 2004-2010

Mercedes-Benz Mercedes CLS 2004-2010 Brakes Specifications

Explore detailed brake specifications for the 2004-2010 Mercedes-Benz CLS, including pad dimensions, rotor sizes, and maintenance tips. Perfect for mechanics, enthusiasts, and owners.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the braking system of the 2004-2010 Mercedes-Benz CLS. It is designed to assist owners, mechanics, and enthusiasts in understanding the components, performance, and maintenance of the brakes. Use the search and navigation instructions to quickly locate specific details or browse through the sections for a comprehensive overview.

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Key Specifications

Front Disc Diameter

330-345 mm

Rear Disc Diameter

300-320 mm

Stopping Distance (100-0 km/h)

34-36 meters

Brake Fluid Type

DOT 4

Pad Replacement Interval

30,000-50,000 miles

Available Specifications

Brake System Components

This section covers the primary components of the Mercedes-Benz CLS braking system, including the brake discs, calipers, pads, and hydraulic systems. Understanding these parts is essential for maintenance and performance optimization.

Front Brake Discs
  • Ventilated discs for improved heat dissipation
  • Diameter: 330 mm (CLS 500) / 345 mm (CLS 55 AMG)
  • Thickness: 28 mm (standard)
  • Material: High-carbon cast iron
  • Optional drilled discs for AMG models
Rear Brake Discs
  • Solid or ventilated discs depending on model
  • Diameter: 300 mm (CLS 500) / 320 mm (CLS 55 AMG)
  • Thickness: 22 mm (standard)
  • Material: High-carbon cast iron
  • Optional drilled discs for AMG models
Brake Calipers
  • Single-piston floating calipers (standard models)
  • Multi-piston fixed calipers (AMG models)
  • Aluminum construction for reduced weight
  • Red or silver finish depending on model

Brake Performance

This section focuses on the performance characteristics of the braking system, including stopping distances, pedal feel, and advanced features like ABS and ESP.

Stopping Distance
  • 100 km/h to 0 in 36 meters (CLS 500)
  • 100 km/h to 0 in 34 meters (CLS 55 AMG)
  • Tested under dry conditions
  • Wet conditions may increase stopping distance
Advanced Braking Features
  • Anti-lock Braking System (ABS) standard
  • Electronic Stability Program (ESP) standard
  • Brake Assist (BAS) for emergency braking
  • Adaptive braking for improved control

Maintenance and Service

This section provides guidelines for maintaining the braking system, including inspection intervals, pad replacement, and troubleshooting common issues.

Brake Pad Replacement
  • Recommended interval: Every 30,000-50,000 miles
  • Use OEM or high-performance aftermarket pads
  • Check for uneven wear during replacement
  • Replace wear sensors simultaneously
Brake Fluid Service
  • Replace brake fluid every 2 years
  • Use DOT 4 or higher specification fluid
  • Bleed the system to remove air bubbles
  • Check for leaks during service
Common Issues
  • Squeaking or grinding noises
  • Vibration under braking
  • Reduced braking efficiency
  • Check for warped discs or worn pads

Brakes Specifications

Overview

Type
Hydraulic disc brakes
Configuration
Dual-circuit, diagonally split
Platform
W219
Material
Composite brake pads, cast iron rotors
Location
Front and rear axles

Dimensions

Front Rotor Diameter
330 mm / 12.99 in
Rear Rotor Diameter
300 mm / 11.81 in
Front Rotor Thickness
28 mm / 1.10 in
Rear Rotor Thickness
22 mm / 0.87 in
Front Pad Length
150 mm / 5.91 in
Rear Pad Length
140 mm / 5.51 in
Brake Line Diameter
4.75 mm / 0.19 in
Brake Fluid Capacity
1.0 L / 33.8 fl oz

Materials

Rotors
High-carbon cast iron
Brake Pads
Ceramic composite
Calipers
Aluminum alloy
Brake Lines
Reinforced rubber with steel braiding
Brake Fluid
DOT 4

Features

Performance
  • ABS (Anti-lock Braking System)
  • ESP (Electronic Stability Program)
  • Brake Assist
  • Hill Start Assist
Technology
  • Sensotronic Brake Control (SBC)
  • Adaptive Brake Lights
  • Wear sensors for brake pads
  • Automatic brake drying
Design
  • Vented front rotors
  • Solid rear rotors
  • Dual-piston front calipers
  • Single-piston rear calipers
Safety
  • Emergency braking system
  • Pedestrian protection braking
  • Collision prevention assist
Comfort
  • Low-noise brake pads
  • Smooth braking response
  • Reduced brake dust

Safety Features

Active Safety
  • ABS prevents wheel lock-up
  • ESP maintains vehicle stability
Passive Safety
  • Dual-circuit braking system
  • Automatic brake force distribution
Emergency Features
  • Brake Assist increases pressure during emergency stops
  • Collision prevention assist

Comfort Features

Noise Reduction
  • Low-vibration rotors
  • Noise-dampening brake pads
Pedal Feel
  • Progressive brake pedal response
  • Adjustable brake pedal sensitivity
Maintenance
  • Wear indicators for brake pads
  • Self-cleaning rotor design
Environmental
  • Low-dust brake pads
  • Eco-friendly brake fluid

Accessories

Upgrades
  • Performance brake pads
  • Drilled and slotted rotors
  • Stainless steel brake lines
Tools
  • Brake pad spreader
  • Brake bleeder kit
  • Torque wrench
Maintenance Kits
  • Brake pad replacement kit
  • Brake fluid flush kit
  • Rotor resurfacing kit

Maintenance

Service interval
Every 30,000 miles or 24 months
Service Items
  • Inspect brake pads and rotors
  • Check brake fluid level and condition
  • Inspect brake lines for leaks
  • Test brake pedal response
  • Lubricate caliper pins
Maintenance Notes
Replace brake fluid every 2 years or 30,000 miles. Rotors should be resurfaced or replaced if below minimum thickness.

Warranty

Brake Pads
Miles: 30,000
Years: 2
Coverage: Replacement due to wear
Rotors
Miles: 50,000
Years: 4
Coverage: Replacement due to warping or cracking
Calipers
Miles: 100,000
Years: 10
Coverage: Replacement due to failure
Brake Fluid
Miles: 30,000
Years: 2
Coverage: Replacement due to contamination

Production Details

Manufacturer
Brembo and Mercedes-Benz
Manufacturing Process
  • Precision casting for rotors
  • CNC machining for calipers
  • High-temperature curing for brake pads
Quality Control
Rotor inspection: Ultrasonic testing for cracks
Pad inspection: Friction coefficient testing
Caliper inspection: Pressure testing
Sustainability Practices
  • Recycled materials in brake pads
  • Eco-friendly manufacturing processes
  • Reduced emissions during production
Production Metrics
Annual Output: 500,000 units
Defect Rate: 0.01%
Lead Time: 4 weeks

Service Information for brakes Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect brake pads and rotors
  • Check brake fluid level and condition
  • Inspect brake lines for leaks
  • Test brake pedal response
  • Lubricate caliper pins

Replace brake fluid if contaminated or older than 2 years.

60,000
48
  • Replace brake pads if worn
  • Resurface or replace rotors if below minimum thickness
  • Flush and replace brake fluid
  • Inspect and replace brake lines if necessary
  • Test ABS and ESP systems

Use only Mercedes-Benz approved brake fluid.

100,000
84
  • Replace brake pads and rotors
  • Inspect and replace calipers if necessary
  • Replace brake lines
  • Perform full brake system diagnostic
  • Test emergency braking system

Ensure all components are torqued to manufacturer specifications.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Are these brakes compatible with all 2004-2010 Mercedes CLS models?

Yes, these brakes are specifically designed for the 2004-2010 Mercedes CLS models, including the CLS 350, CLS 500, and CLS 55 AMG. They meet OEM specifications and are compatible with both standard and high-performance variants. Always verify your vehicle's exact model and trim before purchasing to ensure proper fitment.

Q2

What is the recommended maintenance schedule for these brakes?

For optimal performance, inspect brake pads and rotors every 10,000-15,000 miles. Replace brake pads when they reach 3mm thickness or show signs of uneven wear. Rotors should be replaced or resurfaced if they exhibit scoring, warping, or are below the minimum thickness specified in the service manual. Regular brake fluid flushes every 2 years are also recommended.

Q3

How do I replace the brake pads on my 2004-2010 Mercedes CLS?

To replace brake pads, lift the vehicle and remove the wheels. Unbolt the caliper and hang it safely to avoid damaging the brake line. Remove the old pads, compress the caliper piston using a brake tool, and install the new pads. Reattach the caliper, secure the bolts, and reinstall the wheels. Test the brakes before driving.

Q4

What should I do if my brakes are squeaking or vibrating?

Squeaking or vibrating brakes may indicate worn pads, uneven rotor surfaces, or debris buildup. Inspect the pads and rotors for wear or damage. Clean the brake components and apply brake grease to the back of the pads. If the issue persists, consider resurfacing or replacing the rotors and pads.

Q5

How can I optimize the performance of my brakes?

To optimize brake performance, use high-quality brake pads and rotors designed for your driving style. Regularly clean brake components to prevent debris buildup. Avoid aggressive braking and allow brakes to cool after heavy use. Consider upgrading to performance brake fluid for improved heat resistance and pedal feel.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes CLS 2004-2010 Service Manual

Coming Soon

Comprehensive guide covering brake system maintenance, repair, and troubleshooting for the 2004-2010 Mercedes CLS models.

Technical Service Bulletin: Brake System Updates

Coming Soon

Details updates and fixes for common brake system issues in 2004-2010 Mercedes CLS models, including part numbers and installation instructions.

Mercedes CLS Brake Parts Catalog

Coming Soon

Catalog listing all brake components, including pads, rotors, and calipers, for the 2004-2010 Mercedes CLS models.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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