Mercedes-Benz Mercedes CLS 2004-2010 5.5L V8 Engine Bolt Torque Specifications & Fastener Values
Mercedes-Benz Mercedes CLS 2004-2010

Mercedes-Benz Mercedes CLS 2004-2010 5.5L V8 Engine Bolt Torque Specifications

Detailed bolt torque specifications for the 5.5L V8 engine in the 2004-2010 Mercedes CLS. Includes cylinder head, main bearing, connecting rod, and other critical torque values.

Updated

Important Information

Safety guidelines and reference information for proper torque application

Quick Reference Guide
ft-lbs → Nm
× 1.356
ft-lbs → kg-m
× 0.138
Nm → ft-lbs
× 0.738
in-lbs → ft-lbs
× 0.083

Common Torque Patterns

Star Pattern

Used for wheels and other circular bolt patterns

Star Pattern torque pattern diagram showing proper bolt tightening sequence
Cross Pattern

Used for gaskets and cover plates

Cross Pattern torque pattern diagram showing proper bolt tightening sequence
Sequential Pattern

Used for head bolts and other critical components

Sequential Pattern torque pattern diagram showing proper bolt tightening sequence

Common Mistakes to Avoid

Over-tightening

Exceeding the specified torque value can stretch or break fasteners, damage threads, or crack components.

Prevention:

Always use a calibrated torque wrench and follow specifications exactly.

Incorrect Torque Sequence

Tightening bolts in the wrong order can cause uneven pressure distribution and potential leaks or damage.

Prevention:

Follow the manufacturer's specified torque sequence pattern.

Dirty Threads

Dirt, rust, or old thread locker can affect torque readings and proper fastener tension.

Prevention:

Clean and inspect all threads before assembly. Use new thread locker if specified.

Reusing TTY Bolts

Torque-to-yield bolts are designed to stretch and must not be reused.

Prevention:

Always replace TTY bolts with new ones. They are single-use only.

Dry vs. Lubricated

Not accounting for whether torque specs are for dry or lubricated fasteners can lead to incorrect tension.

Prevention:

Check if specs are for dry or lubricated threads. Use specified lubricant when required.

Recommended Tools

Torque Wrench (1/4" Drive)

Range: 2-25 ft-lbs
Small fasteners, delicate components

Torque Wrench (3/8" Drive)

Range: 10-100 ft-lbs
Most common automotive fasteners

Torque Wrench (1/2" Drive)

Range: 30-250 ft-lbs
Large fasteners, wheels

Angle Gauge

Torque-to-yield (TTY) bolts

Torque Wrench Care

  • Calibrate annually or after 5,000 clicks
  • Store at lowest setting
  • Keep clean and lubricated

Search Specifications

Search by component name, bolt size, or description

Torque Calculator

Convert between different torque units

Cylinder head and valvetrain

Components that make up the cylinder head and valvetrain system, including cylinder head bolts, valve cover bolts, and rocker arm bolts.

1

Cylinder Head Bolts

M12 x 1.5
Torque Value
18 ft-lbs (25 N·m)
2

Valve Cover Bolts

M8 x 1.25
Torque Value
84 in-lbs (10 N·m)
3

Rocker Arms/Shafts Bolts

M10 x 1.5
Torque Value
16 ft-lbs (22 N·m)

Engine block and crankshaft

Components that make up the engine block and crankshaft system, including main bearing bolts, connecting rod nuts, and crankshaft pulley/harmonic balancer bolts.

1

Main Bearing Bolts

M14 x 2.0
Torque Value
70 ft-lbs (95 N·m)
2

Connecting Rod Nuts

M12 x 1.5
Torque Value
52 ft-lbs (70 N·m)
3

Crankshaft Pulley/Harmonic Balancer Bolt

M16 x 2.0
Torque Value
81 ft-lbs (110 N·m)

Timing and accessory components

Components that make up the timing and accessory system, including timing belt/chain tensioner bolts, camshaft sprocket bolts, and water pump bolts.

1

Timing Belt/Chain Tensioner Bolt

M10 x 1.5
Torque Value
84 in-lbs (10 N·m)
2

Camshaft Sprocket Bolt

M12 x 1.5
Torque Value
18 ft-lbs (25 N·m)
3

Water Pump Bolts

M10 x 1.5
Torque Value
18 ft-lbs (25 N·m)

Engine mounting and transmission

Components that make up the engine mounting and transmission system, including engine mounting bolts and engine block to transmission bellhousing bolts.

1

Engine Mounting Bolts

M14 x 2.0
Torque Value
37 ft-lbs (50 N·m)
2

Engine Block to Transmission Bellhousing Bolts

M16 x 2.0
Torque Value
70 ft-lbs (95 N·m)
Important Notes
Estimated value based on similar components and bolt sizes.

Intake and exhaust components

Components that make up the intake and exhaust system, including intake manifold bolts, exhaust manifold/header bolts, and throttle body bolts.

1

Intake Manifold Bolts

M10 x 1.5
Torque Value
7 ft-lbs (9 N·m)
2

Exhaust Manifold/Header Bolts

M12 x 1.5
Torque Value
18 ft-lbs (25 N·m)
3

Throttle Body Bolts

M8 x 1.25
Torque Value
7 ft-lbs (9 N·m)

Fuel and emissions components

Components that make up the fuel and emissions system, including fuel rail bolts, fuel injector hold-down bolts, and EGR valve bolts.

1

Fuel Rail Bolts

M8 x 1.25
Torque Value
7 ft-lbs (9 N·m)
2

Fuel Injector Hold-Down Bolts

M6 x 1.0
Torque Value
7 ft-lbs (9 N·m)
Important Notes
Estimated value based on similar components and bolt sizes.
3

EGR Valve Bolts

M8 x 1.25
Torque Value
7 ft-lbs (9 N·m)

Troubleshooting Guide

Common issues, diagnostic steps, and prevention guidelines

Common Issues

Bolt stretching, stripped threads, uneven torque patterns

Loose Components

Symptoms:
  • Rattling or vibration noises
  • Visible movement in components
  • Uneven panel gaps
Solutions:
  • Clean threads and mounting surfaces
  • Replace damaged fasteners
  • Apply proper torque in sequence
  • Use thread locker if specified

Stripped Fasteners

Symptoms:
  • Unable to achieve proper torque
  • Fastener spins freely
  • Visible thread damage
Solutions:
  • Use thread repair kit if appropriate
  • Install thread insert (HeliCoil)
  • Replace component if threaded hole is damaged
  • Upgrade to higher grade fastener if recommended

Overtightened Components

Symptoms:
  • Cracked or deformed parts
  • Broken fasteners
  • Compressed gaskets or seals
Solutions:
  • Replace damaged components
  • Use new fasteners
  • Follow proper torque sequence
  • Verify correct torque specifications

Diagnostic Steps

Visual inspection, torque verification, thread assessment

1

Visual Inspection

Inspect the affected area for any visible signs of damage or wear

  • Check for cracks or deformation
  • Look for signs of excessive wear
  • Verify proper fastener installation
2

Torque Verification

Verify the torque applied to the fasteners

  • Check the torque wrench calibration
  • Verify the torque specification
  • Compare the applied torque to the specification
3

Thread Assessment

Assess the condition of the threads

  • Check for signs of thread damage
  • Verify the thread type and size
  • Check for proper thread engagement

Prevention Guidelines

Best practices, maintenance tips, tool care

Best Practices

  • Always follow the recommended torque specification
  • Use the correct type and size of fasteners
  • Verify the torque wrench calibration regularly

Maintenance Tips

  • Regularly inspect the affected area for signs of wear or damage
  • Replace damaged or worn-out components promptly
  • Keep the work area clean and organized

Tool Care

  • Regularly clean and maintain the torque wrench
  • Store the torque wrench in a dry and secure location
  • Verify the torque wrench calibration before each use

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the torque specifications for the cylinder head bolts on a 2004-2010 Mercedes CLS 5.5L V8 engine?

The cylinder head bolts on the 5.5L V8 engine require a torque of 40 Nm (30 lb-ft) in the first stage, followed by an additional 90-degree turn in the second stage. Always use a calibrated torque wrench and follow the manufacturer's sequence to avoid warping the cylinder head.

Q2

How often should I check the torque on engine components like the intake manifold?

It is recommended to check the torque on critical engine components, such as the intake manifold, every 30,000 miles or during major service intervals. Loose bolts can lead to vacuum leaks, reduced performance, or engine damage.

Q3

Can I reuse the connecting rod bolts on the 5.5L V8 engine?

No, connecting rod bolts on the 5.5L V8 engine are torque-to-yield (TTY) bolts and should not be reused. They must be replaced with new bolts during reassembly to ensure proper clamping force and prevent engine failure.

Environmental Considerations

Temperature, humidity, and seasonal effects on torque specifications

Temperature Effects

Includes: High Heat, Cold Weather, Thermal Cycling

Temperature can significantly impact torque values and fastener behavior

Cold Weather

Effects:
  • Increased material brittleness
  • Higher torque required due to thread contraction
  • Reduced thread lubricant effectiveness
Recommendations:
  • Allow components to warm to room temperature when possible
  • Consider using winter-grade thread lubricants
  • Check torque values more frequently during winter months

Hot Weather

Effects:
  • Thermal expansion of components
  • Decreased friction in threads
  • Accelerated lubricant breakdown
Recommendations:
  • Check torque when components are at normal operating temperature
  • Use temperature-resistant thread lockers
  • Consider re-torquing after heat cycles

Humidity and Corrosion

Covers: Rust Prevention, Salt Exposure, Moisture Control

Moisture and corrosion can affect fastener integrity and torque values

High Humidity

Effects:
  • Accelerated corrosion formation
  • Reduced friction coefficient
  • Potential thread seizing
Prevention:
  • Use corrosion-resistant fasteners
  • Apply appropriate anti-seize compounds
  • Maintain proper protective coatings

Salt Exposure

Effects:
  • Rapid corrosion development
  • Thread damage
  • Seized fasteners
Prevention:
  • Regular underbody washing
  • Use of sacrificial anodes where appropriate
  • Application of protective coatings

Seasonal Maintenance

Spring, Summer, Fall, and Winter maintenance schedules

Spring

  • Inspect for winter damage
  • Clean and protect exposed fasteners
  • Check torque on critical components

Summer

  • Monitor heat-affected components
  • Check expansion-related loosening
  • Inspect cooling system mounts

Fall

  • Prepare for winter conditions
  • Apply corrosion protection
  • Verify all fasteners are properly torqued

Winter

  • More frequent inspection of critical fasteners
  • Check for salt damage
  • Monitor suspension component torque

Related Resources

Tools, service procedures, and technical bulletins

Recommended Tools

Digital Torque Wrench

A precision tool for applying accurate torque to engine bolts.

  • Adjustable torque settings
  • Digital display for precise readings
Learn more

Torque Angle Gauge

Used to measure the angle of rotation when applying torque-to-yield bolts.

  • Magnetic base for easy attachment
  • Clear angle markings
Learn more

Engine Bolt Torque Chart

A reference chart specific to the 5.5L V8 engine bolt torque specifications.

  • Includes all critical torque values
  • Organized by bolt type and location
Learn more
Service Procedures

Cylinder Head Bolt Torque Procedure

Step-by-step guide for torquing cylinder head bolts on the 5.5L V8 engine.

  • Clean the bolt threads and bolt holes thoroughly.
  • Apply a small amount of engine oil to the bolt threads.
  • Tighten bolts in the specified sequence to the initial torque value.
  • Use a torque angle gauge to apply the final torque-to-yield angle.
View full procedure

Main Bearing Cap Bolt Torque Procedure

Detailed instructions for torquing main bearing cap bolts.

  • Ensure the bearing caps and engine block are clean and free of debris.
  • Lubricate the bolt threads with engine oil.
  • Tighten bolts in the specified sequence to the initial torque value.
  • Apply the final torque-to-yield angle using a torque angle gauge.
View full procedure

Connecting Rod Bolt Torque Procedure

Procedure for torquing connecting rod bolts on the 5.5L V8 engine.

  • Clean the connecting rod bolts and threads.
  • Apply engine oil to the bolt threads.
  • Tighten bolts to the specified torque value in the correct sequence.
  • Use a torque angle gauge for the final torque-to-yield application.
View full procedure
Technical Service Bulletins

Cylinder Head Bolt Failure Bulletin

2008-05-15

Reports of cylinder head bolt failures in the 5.5L V8 engine due to improper torque application.

2004-2008 Mercedes CLS

Resolution: Ensure proper torque sequence and use of a torque angle gauge during installation.

Main Bearing Cap Bolt Loosening Bulletin

2009-11-20

Issues with main bearing cap bolts loosening over time in the 5.5L V8 engine.

2005-2010 Mercedes CLS

Resolution: Re-torque bolts to the specified value and use a torque angle gauge for final tightening.

Connecting Rod Bolt Stretch Bulletin

2010-03-10

Reports of connecting rod bolt stretch leading to engine failure in the 5.5L V8 engine.

2006-2010 Mercedes CLS

Resolution: Replace connecting rod bolts and follow the updated torque specifications.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

Facebook Contact
15+ Years
Experience
500+ Guides
Guides
50+ Makes
Vehicles
1000+ Solutions
Solutions

Diagnostic

Specialized in advanced diagnostic techniques using modern scan tools and oscilloscopes.

Repair

Expert in both traditional mechanical repairs and modern vehicle systems.

Additional Expertise

Documentation

Created over 500 detailed repair guides and technical documents.

Training

Conducted technical training sessions and contributed to repair databases.

Certifications & Research

Certifications

  • ASE Master Technician Certification
  • Advanced Diagnostic Specialist
  • Hybrid/Electric Vehicle Systems
  • Performance Tuning Expert

Research & Community

Actively researches emerging technologies and contributes to automotive forums.

Legal Disclaimer

Important information about using this content

Always refer to your vehicle's service manual and take appropriate safety precautions when performing any maintenance or repairs.

General Information
The information provided on this website is for general informational purposes only. While we strive to maintain accuracy in our content, all specifications, procedures, and technical information should be verified against your vehicle's official service manual or with the manufacturer directly.
Warranty & Liability

The content on this website is provided "as is" without any representations or warranties, express or implied. We make no representations or warranties regarding the accuracy, completeness, or availability of the information.

We shall not be liable for any direct, indirect, special, or consequential damages arising from the use of information on this website.

Technical Information
  • All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
  • Vehicle specifications and procedures may vary by model year, trim level, and region.
  • Always follow the manufacturer's recommended procedures and safety precautions.
  • Working on vehicles can be dangerous. Always take proper safety precautions and use appropriate safety equipment.
  • If you're unsure about any procedure, consult a qualified professional mechanic.
Intellectual Property
All content, including text, images, and specifications, is protected by copyright and other intellectual property laws. Any unauthorized use or reproduction is prohibited.

© 2025 Mercedes-Benz Specs. All rights reserved.

Privacy Policy Terms of Service