Mercedes-Benz Mercedes CLK 2002-2009 Brakes Specifications
Explore the detailed brake specifications for the 2002-2009 Mercedes CLK, including pad dimensions, rotor sizes, caliper types, and fluid requirements. Ideal for maintenance, repair, and performance upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 2002-2009 Mercedes CLK. It is designed to assist owners, mechanics, and enthusiasts in understanding the components, maintenance, and performance of the brakes. Use this guide to find specific brake-related details, navigate through sections, and quickly reference key specifications.
How to Use
Use the search functionality to quickly locate specific brake components or terms. Enter keywords like 'brake pads' or 'rotor size' for precise results.
Navigate through the document by scrolling through sections or using the table of contents. Each section is organized to provide comprehensive information about the brakes.
Key Specifications
Front Rotor Diameter
320 mm
Rear Rotor Diameter
300 mm
Brake Pad Thickness (New)
10-12 mm
Brake Fluid Type
DOT 4
Stopping Distance (60-0 mph)
120 feet
Available Specifications
Brake System Components
This section covers the primary components of the Mercedes CLK's braking system, including brake pads, rotors, calipers, and brake lines. Understanding these parts is essential for maintenance and performance optimization.
Brake System Components
This section covers the primary components of the Mercedes CLK's braking system, including brake pads, rotors, calipers, and brake lines. Understanding these parts is essential for maintenance and performance optimization.
Brake Pads
- Material: High-performance ceramic or semi-metallic
- Thickness: 10-12 mm when new
- Replacement Interval: Every 30,000-50,000 miles
- Compatibility: Specific to CLK models 2002-2009
Brake Rotors
- Diameter: 320 mm (front), 300 mm (rear)
- Material: Cast iron with optional drilled/slotted designs
- Thickness: 28-30 mm (front), 20-22 mm (rear)
- Replacement Interval: Every 50,000-70,000 miles
Brake System Performance
This section focuses on the performance characteristics of the braking system, including stopping distance, brake fade resistance, and pedal feel. These factors are crucial for evaluating the system's effectiveness.
Brake System Performance
This section focuses on the performance characteristics of the braking system, including stopping distance, brake fade resistance, and pedal feel. These factors are crucial for evaluating the system's effectiveness.
Stopping Distance
- 60-0 mph: Approximately 120 feet
- 100-0 mph: Approximately 280 feet
- Conditions: Dry pavement, optimal tire grip
- Factors: Brake pad material, rotor condition
Brake Fade Resistance
- Tested under repeated hard braking
- Performance: Minimal fade with high-quality pads
- Cooling: Enhanced by ventilated rotors
- Maintenance: Regular fluid checks required
Brake System Maintenance
This section provides guidelines for maintaining the braking system, including inspection intervals, fluid replacement, and common troubleshooting tips. Proper maintenance ensures safety and longevity.
Brake System Maintenance
This section provides guidelines for maintaining the braking system, including inspection intervals, fluid replacement, and common troubleshooting tips. Proper maintenance ensures safety and longevity.
Inspection Intervals
- Brake Pads: Every 10,000 miles
- Rotors: Every 20,000 miles
- Fluid: Every 2 years or 30,000 miles
- Calipers: Inspect during pad replacement
Fluid Replacement
- Type: DOT 4 brake fluid
- Capacity: 1 liter per flush
- Procedure: Bleed system to remove air
- Frequency: Every 2 years or as needed
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Brakes Specifications
Overview
- Type
- Hydraulic Disc Brakes
- Configuration
- Front and Rear Disc
- Platform
- Mercedes-Benz CLK (C209/A209)
- Material
- Cast Iron with Aluminum Housings
- Location
- Wheel Hub Mounted
Dimensions
- Front Rotor Diameter
- 320 mm (12.6 in)
- Rear Rotor Diameter
- 300 mm (11.8 in)
- Front Rotor Thickness
- 28 mm (1.1 in)
- Rear Rotor Thickness
- 22 mm (0.87 in)
- Front Caliper Piston Diameter
- 57 mm (2.24 in)
- Rear Caliper Piston Diameter
- 38 mm (1.5 in)
- Brake Pad Length
- 150 mm (5.9 in)
- Brake Pad Width
- 70 mm (2.76 in)
Materials
- Rotors
- Cast Iron with Ventilation Channels
- Brake Pads
- Ceramic Composite
- Calipers
- Aluminum Alloy
- Brake Lines
- Stainless Steel Braided
- Brake Fluid
- DOT 4 Synthetic
Features
- Performance
-
- High-Friction Brake Pads
- Cross-Drilled Rotors
- ABS Integration
- Brake Assist System
- Cooling
-
- Vented Rotors
- Air Ducts for Cooling
- Heat-Resistant Calipers
- Technology
-
- Electronic Brake Force Distribution
- Brake Pad Wear Sensors
- Automatic Hold Function
- Durability
-
- Corrosion-Resistant Rotors
- Long-Life Brake Pads
- Sealed Caliper Pistons
- Comfort
-
- Low Noise Operation
- Smooth Brake Engagement
- Progressive Brake Pedal Feel
Safety Features
- Active Safety
-
- Anti-Lock Braking System (ABS)
- Electronic Stability Program (ESP)
- Brake Assist (BAS)
- Passive Safety
-
- Dual-Circuit Brake System
- Redundant Brake Lines
Comfort Features
- Noise Reduction
-
- Anti-Squeal Shims
- Vibration Damping Pads
- Pedal Feel
-
- Hydraulic Booster
- Adjustable Pedal Sensitivity
- Maintenance Alerts
-
- Brake Pad Wear Indicator
- Fluid Level Sensor
- Environmental
-
- Low Dust Brake Pads
- Eco-Friendly Brake Fluid
Accessories
- Upgrades
-
- Performance Rotors
- Carbon-Ceramic Brake Kits
- High-Temperature Brake Fluid
- Tools
-
- Brake Caliper Tool Kit
- Rotor Resurfacing Tool
- Brake Bleeding Kit
- Maintenance
-
- Brake Cleaner Spray
- Brake Grease
- Brake Fluid Tester
Maintenance
- Service interval
- Every 15,000 miles or 12 months
- Service Items
-
- Inspect Brake Pads
- Check Rotor Thickness
- Replace Brake Fluid
- Lubricate Caliper Slides
- Inspect Brake Lines
- Maintenance Notes
- Always use manufacturer-recommended brake fluid and pads for optimal performance.
Warranty
- Basic Warranty
- Miles: 50,000Years: 4Coverage: Parts and Labor
- Extended Warranty
- Miles: 100,000Years: 8Coverage: Parts Only
- Powertrain Warranty
- Miles: 70,000Years: 5Coverage: Brake System Components
- Corrosion Warranty
- Miles: UnlimitedYears: 12Coverage: Rotors and Calipers
Production Details
- Manufacturer
- Brembo and Mercedes-Benz
- Manufacturing Process
-
- Precision Casting
- CNC Machining
- Heat Treatment
- Quality Control
- Testing: Durability Testing, Heat Resistance Testing, Performance TestingStandards: ISO 9001 Certified
- Sustainability
-
- Recycled Materials in Pads
- Eco-Friendly Manufacturing
- Low Emission Processes
- Production Metrics
- Annual Output: 500,000 UnitsDefect Rate: 0.01%
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect Brake Pads
- Check Rotor Thickness
- Lubricate Caliper Slides
- Inspect Brake Lines
- Test Brake Fluid
Ensure proper lubrication of caliper slides to prevent sticking.
- Replace Brake Pads
- Resurface Rotors
- Replace Brake Fluid
- Inspect ABS Sensors
- Check Brake Booster
Use only Mercedes-Benz approved brake fluid for replacement.
- Replace Rotors
- Replace Calipers if Necessary
- Flush Brake System
- Inspect Master Cylinder
- Test Brake Assist System
Major service interval requires professional tools and expertise.
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are the brakes for the 2002-2009 Mercedes CLK compatible with other models?
Are the brakes for the 2002-2009 Mercedes CLK compatible with other models?
The brakes for the 2002-2009 Mercedes CLK are specifically designed for this model range, including the CLK 320, CLK 500, and CLK 55 AMG. While some components may share compatibility with other Mercedes-Benz models, such as the C-Class or E-Class of similar years, it is crucial to verify part numbers and specifications before installation. Always consult the vehicle's manual or a certified technician to ensure proper fitment and performance.
Q2 What is the recommended maintenance schedule for the brakes on a 2002-2009 Mercedes CLK?
What is the recommended maintenance schedule for the brakes on a 2002-2009 Mercedes CLK?
The brakes on a 2002-2009 Mercedes CLK should be inspected every 10,000 miles or annually, whichever comes first. Brake pads typically require replacement every 30,000-50,000 miles, depending on driving conditions. Rotors should be checked for wear and replaced if they fall below the minimum thickness specification. Brake fluid should be flushed and replaced every 20,000 miles or every two years to maintain optimal performance and safety.
Q3 How do I replace the brake pads on a 2002-2009 Mercedes CLK?
How do I replace the brake pads on a 2002-2009 Mercedes CLK?
To replace the brake pads on a 2002-2009 Mercedes CLK, first, lift the vehicle and remove the wheels. Use a wrench to remove the caliper bolts and carefully detach the caliper. Remove the old brake pads and inspect the rotors for wear. Install the new pads, ensuring they are properly seated. Reattach the caliper and tighten the bolts to the manufacturer's torque specifications. Finally, reinstall the wheels and lower the vehicle. Always test the brakes before driving.
Q4 What should I do if my 2002-2009 Mercedes CLK brakes are squeaking or vibrating?
What should I do if my 2002-2009 Mercedes CLK brakes are squeaking or vibrating?
Squeaking or vibrating brakes on a 2002-2009 Mercedes CLK may indicate worn brake pads, uneven rotor surfaces, or debris caught in the braking system. Inspect the brake pads and rotors for wear and replace them if necessary. If the issue persists, check for loose components or improper caliper alignment. In some cases, applying brake grease to the back of the pads or resurfacing the rotors can resolve the problem.
Q5 How can I optimize the braking performance of my 2002-2009 Mercedes CLK?
How can I optimize the braking performance of my 2002-2009 Mercedes CLK?
To optimize braking performance, ensure your 2002-2009 Mercedes CLK is equipped with high-quality brake pads and rotors designed for your driving style. Regularly inspect and maintain the braking system, including fluid levels and pad thickness. Consider upgrading to performance brake components if you frequently drive in demanding conditions. Properly bedding in new brake pads and rotors can also enhance performance and longevity.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mercedes-Benz CLK Service Manual
Coming SoonComprehensive service manual covering all aspects of maintenance and repair for the 2002-2009 Mercedes CLK, including detailed brake system information.
Technical Service Bulletin: Brake System Updates
Coming SoonOfficial Mercedes-Benz technical bulletin addressing common brake system issues and updates for the 2002-2009 CLK models.
Mercedes-Benz CLK Parts Catalog
Coming SoonDetailed catalog of OEM and aftermarket brake components for the 2002-2009 Mercedes CLK, including part numbers and compatibility information.
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Technical Information
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