Mercedes-Benz Mercedes CLK 2002-2009 Body Specifications
Mercedes-Benz Mercedes CLK 2002-2009

Mercedes-Benz Mercedes CLK 2002-2009 Body Specifications

Explore the detailed body specifications for the 2002-2009 Mercedes CLK, including dimensions, materials, and structural components. Ideal for maintenance, repair, and performance upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the body design and features of the 2002-2009 Mercedes-Benz CLK. It is organized into sections covering exterior dimensions, materials, aerodynamics, and safety features. Use the search functionality to locate specific terms or navigate through sections to explore detailed information about the CLK's body design.

How to Use

Use the search bar to enter keywords related to body specifications, such as 'dimensions' or 'materials'. Results will highlight relevant sections and subsections.

Scroll through the document or use the table of contents to jump to specific sections. Each section is divided into subsections for easy access to detailed information.

Key Specifications

Length

4,563 mm

Width

1,727 mm

Height

1,392 mm

Wheelbase

2,715 mm

Drag Coefficient

0.28

Available Specifications

Exterior Dimensions

This section covers the physical dimensions of the 2002-2009 Mercedes-Benz CLK, including length, width, height, and wheelbase. It also includes details about ground clearance and weight distribution.

Overall Dimensions
  • Length: 4,563 mm (179.6 in)
  • Width: 1,727 mm (68 in)
  • Height: 1,392 mm (54.8 in)
  • Wheelbase: 2,715 mm (106.9 in)
  • Ground clearance: 120 mm (4.7 in)
  • Curb weight: 1,495 kg (3,295 lbs)
Weight Distribution
  • Front axle weight: 52%
  • Rear axle weight: 48%
  • Weight distribution optimized for handling
  • Lightweight materials used in construction

Body Materials

This section details the materials used in the construction of the CLK's body, including steel, aluminum, and composite materials. It also highlights corrosion resistance and structural integrity.

Primary Materials
  • High-strength steel for chassis
  • Aluminum for hood and trunk lid
  • Composite materials for bumpers
  • Galvanized steel for corrosion resistance
Structural Features
  • Reinforced A-pillars for safety
  • Energy-absorbing crumple zones
  • Lightweight design for improved fuel efficiency
  • Rigid body structure for enhanced handling

Aerodynamics

This section explores the aerodynamic design of the CLK, including drag coefficient, airflow management, and design elements that enhance performance and fuel efficiency.

Drag Coefficient
  • Drag coefficient (Cd): 0.28
  • Smooth underbody for reduced drag
  • Aerodynamic mirrors and spoiler
  • Optimized front grille design
Airflow Management
  • Air curtains for reduced turbulence
  • Rear diffuser for improved stability
  • Active air vents for cooling efficiency
  • Windshield design for minimal noise

Safety Features

This section highlights the safety features integrated into the CLK's body design, including crash protection, pedestrian safety, and advanced driver-assistance systems.

Crash Protection
  • Reinforced passenger cell
  • Front and side airbags
  • Seatbelt pretensioners
  • Crash sensors for rapid response
Pedestrian Safety
  • Energy-absorbing hood design
  • Deformable bumper structure
  • Raised front-end for impact reduction
  • Compliance with Euro NCAP standards

Component Specifications

Overview

Type
Coupe/Convertible
Configuration
2-door
Platform
Mercedes-Benz C-Class (W203)
Material
Steel unibody with aluminum components
Location
Front-engine, rear-wheel drive

Dimensions

Length
182.8 in (4644 mm)
Width
68.5 in (1740 mm)
Height
54.7 in (1390 mm) (Coupe), 55.6 in (1412 mm) (Convertible)
Wheelbase
106.9 in (2715 mm)
Curb Weight
3494 lbs (1585 kg) (Coupe), 3748 lbs (1700 kg) (Convertible)
Trunk Volume
10.1 cu ft (286 L) (Coupe), 9.9 cu ft (280 L) (Convertible)
Ground Clearance
4.9 in (125 mm)

Materials

Frame
High-strength steel
Hood
Aluminum
Roof
Steel (Coupe), Fabric (Convertible)
Doors
Steel with aluminum reinforcements
Bumpers
Thermoplastic

Features

Exterior
  • Aerodynamic design
  • Power-retractable hardtop (Convertible)
  • Chrome accents
  • Integrated spoiler
Lighting
  • Xenon headlights
  • LED taillights
  • Automatic headlight control
  • Daytime running lights
Windows
  • Power windows
  • One-touch operation
  • UV-protective glass
  • Heated windshield
Mirrors
  • Power-adjustable mirrors
  • Heated mirrors
  • Auto-dimming driver-side mirror
  • Integrated turn signals
Roof
  • Power sunroof (Coupe)
  • Acoustic soft top (Convertible)
  • Wind deflector (Convertible)
  • Heated rear window (Convertible)

Safety Features

Structural
  • Reinforced A-pillars
  • Side-impact protection
  • Roll-over protection (Convertible)
Airbags
  • Front airbags
  • Side airbags
  • Head-protection curtains
Assistance
  • Electronic Stability Program (ESP)
  • Traction control
  • Brake Assist

Comfort Features

Seating
  • Leather upholstery
  • Power-adjustable seats
  • Heated seats
  • Memory function
Climate
  • Dual-zone automatic climate control
  • Air filtration system
  • Heated windshield
Noise Reduction
  • Acoustic windshield
  • Sound-dampening materials
  • Wind deflector (Convertible)
Storage
  • Center console storage
  • Glove compartment
  • Door pockets

Accessories

Exterior
  • Chrome grille
  • Alloy wheels
  • Rear spoiler
interior
  • Wood trim
  • Ambient lighting
  • Cup holders
Technology
  • Navigation system
  • Bluetooth connectivity
  • CD changer

Maintenance

Service interval
10,000 miles or 12 months
Service Items
  • Inspect body panels for damage
  • Check door and trunk seals
  • Lubricate hinges and locks
  • Inspect convertible top mechanism (if applicable)
  • Clean and condition leather seats
Maintenance Notes
Regular waxing recommended to protect paint. Convertible top requires periodic cleaning and conditioning.

Warranty

Basic
Years: 4
Miles: 50000
Coverage: Bumper-to-bumper
Powertrain
Years: 4
Miles: 50000
Coverage: Engine, transmission, drivetrain
Rust Perforation
Years: 12
Miles: Unlimited
Coverage: Corrosion protection
Roadside Assistance
Years: 4
Miles: 50000
Coverage: 24/7 assistance

Production Details

Manufacturer
Mercedes-Benz
Manufacturing Process
  • Robotic welding
  • Electro-coating
  • Precision assembly
Quality Control
inspection Stages: 5
Testing: Wind tunnel testing, Crash testing, Water ingress testing
Sustainability Practices
  • Recyclable materials
  • Low-emission painting process
  • Energy-efficient production
Production Metrics
Annual Units: Approximately 50,000
Production Sites: Bremen, Germany, Sindelfingen, Germany

Service Information for body Service

Maintenance and service requirements specific to the body of the 2002-2009 Mercedes CLK

10000
12
  • Inspect body panels for damage
  • Check door and trunk seals
  • Lubricate hinges and locks
  • Inspect convertible top mechanism (if applicable)
  • Clean and condition leather seats

Regular waxing recommended to protect paint. Convertible top requires periodic cleaning and conditioning.

30000
36
  • Inspect and adjust convertible top alignment (if applicable)
  • Check for rust or corrosion
  • Inspect and clean sunroof drainage (if applicable)
  • Inspect and replace worn weatherstripping

Special attention to convertible top mechanisms and seals.

60000
72
  • Replace convertible top hydraulic fluid (if applicable)
  • Inspect and repair any body corrosion
  • Check and adjust door alignment
  • Inspect and replace worn hinges

Major service may require specialized tools for convertible top mechanisms.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the engine specifications for the 2002-2009 Mercedes CLK?

The 2002-2009 Mercedes CLK offers a range of engines, including inline-4 and V6 options. The CLK 200 features a 1.8L turbocharged inline-4 producing 163 hp, while the CLK 350 has a 3.5L V6 delivering 268 hp. Diesel variants like the CLK 220 CDI use a 2.2L inline-4 turbo diesel with 150 hp. All engines are paired with either a 6-speed manual or 7-speed automatic transmission, ensuring smooth performance and compatibility with various driving conditions.

Q2

What is the recommended maintenance schedule for the Mercedes CLK?

The Mercedes CLK requires regular maintenance to ensure optimal performance. Oil changes are recommended every 10,000 miles or annually, while air filters should be replaced every 20,000 miles. Brake fluid should be flushed every 2 years, and spark plugs need replacement every 60,000 miles. Additionally, inspect the timing belt every 50,000 miles and replace it if necessary. Adhering to this schedule helps maintain the vehicle's reliability and longevity.

Q3

How do I replace the headlight bulbs on a 2002-2009 Mercedes CLK?

To replace the headlight bulbs on a Mercedes CLK, first, open the hood and locate the headlight assembly. Remove the rubber cover behind the headlight. Disconnect the wiring harness and release the bulb retaining clip. Carefully remove the old bulb and insert the new one, ensuring it is properly seated. Reattach the retaining clip, reconnect the wiring harness, and replace the rubber cover. Test the headlights to confirm proper installation.

Q4

What should I do if my Mercedes CLK's engine warning light comes on?

If the engine warning light illuminates, first check the fuel cap to ensure it is tightly sealed. If the light persists, use an OBD-II scanner to read the fault code. Common issues include oxygen sensor failure, catalytic converter problems, or a loose gas cap. Address the specific issue based on the diagnostic code. If the problem is unclear, consult a certified Mercedes technician for further inspection and repair.

Q5

How can I improve the performance of my Mercedes CLK?

To optimize your Mercedes CLK's performance, consider upgrading the air intake and exhaust systems for better airflow. Use high-performance tires and ensure proper wheel alignment. Regularly service the engine and transmission, and use premium fuel. Additionally, installing a performance chip or ECU tune can enhance horsepower and torque. Always follow manufacturer guidelines to avoid voiding the warranty or causing damage.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes CLK Service Manual

Coming Soon

Comprehensive guide covering maintenance, repairs, and technical specifications for the 2002-2009 Mercedes CLK.

Technical Service Bulletin for CLK Electrical Systems

Coming Soon

Details common electrical issues and recommended fixes for the 2002-2009 Mercedes CLK.

Mercedes CLK Parts and Accessories Catalog

Coming Soon

Official catalog listing genuine parts and accessories for the 2002-2009 Mercedes CLK.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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