Mercedes-Benz Mercedes CLK 1997-2002 HVAC Specifications
Mercedes-Benz Mercedes CLK 1997-2002

Mercedes-Benz Mercedes CLK 1997-2002 HVAC Specifications

Explore the detailed HVAC specifications for the 1997-2002 Mercedes CLK, including climate control, blower motor, compressor, and refrigerant details. Essential for maintenance, repair, and upgrades.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the HVAC (Heating, Ventilation, and Air Conditioning) system in the 1997-2002 Mercedes-Benz CLK. It is designed to help users understand the system's features, functionality, and key components. Whether you're a car enthusiast, mechanic, or owner, this guide will assist you in navigating and utilizing the HVAC system effectively. Use the search and navigation instructions to locate specific information quickly.

How to Use

To find specific information, use the search bar to enter keywords related to the HVAC system. This will highlight relevant sections and subsections, making it easier to locate the details you need.

Use the table of contents to jump to major sections. Each section is divided into subsections with detailed points. Click on a section title to expand it and view its contents.

Key Specifications

Refrigerant Type

R134a

Cabin Air Filter

Replace every 12 months

Temperature Range

60°F - 90°F

Blower Motor Speed

4 levels

Compressor Type

Variable displacement

Available Specifications

HVAC System Overview

This section provides a general overview of the HVAC system in the 1997-2002 Mercedes-Benz CLK, including its components and primary functions. It covers the system's design, purpose, and how it integrates with the vehicle's overall climate control.

System Components
  • Dual-zone automatic climate control
  • Air conditioning compressor
  • Heater core
  • Blower motor
  • Air distribution flaps
  • Temperature sensors
Primary Functions
  • Maintains cabin temperature
  • Controls air circulation
  • Defrosts windshield and windows
  • Filters cabin air
  • Adjusts airflow direction
  • Monitors external temperature

Controls and Operation

This section explains how to operate the HVAC system, including the control panel, settings, and user interface. It provides step-by-step instructions for adjusting temperature, airflow, and other climate control features.

Control Panel
  • Digital temperature display
  • Rotary dials for temperature adjustment
  • Buttons for airflow direction
  • Auto mode for automatic climate control
  • AC on/off button
  • Rear defrost button
User Settings
  • Set desired temperature for driver and passenger
  • Adjust fan speed manually or use auto mode
  • Choose between air recirculation and fresh air
  • Activate defrost mode for windshield
  • Enable AC for cooling
  • Save preferred settings for convenience

Maintenance and Troubleshooting

This section covers routine maintenance tasks and common troubleshooting tips for the HVAC system. It includes information on replacing filters, checking refrigerant levels, and addressing system malfunctions.

Routine Maintenance
  • Replace cabin air filter annually
  • Check refrigerant levels regularly
  • Inspect blower motor for wear
  • Clean air distribution vents
  • Test temperature sensors
  • Lubricate moving parts as needed
Common Issues
  • Weak airflow due to clogged filter
  • Inconsistent temperature control
  • Unusual noises from blower motor
  • AC not cooling effectively
  • Defrost mode not working
  • Error codes on control panel

Component Specifications

Overview

Type
Automatic Climate Control
Configuration
Dual-Zone
Platform
W208
Material
Plastic and Aluminum
Location
Dashboard Center

Dimensions

Control Unit Width
8.5 inches / 21.6 cm
Control Unit Height
3.2 inches / 8.1 cm
Control Unit Depth
1.5 inches / 3.8 cm
Vent Width
3.1 inches / 7.9 cm
Vent Height
1.2 inches / 3 cm
Blower Motor Diameter
6.3 inches / 16 cm
Compressor Weight
12.3 lbs / 5.6 kg

Materials

Control Panel
High-Grade Plastic
Ductwork
Aluminum and Plastic
Blower Motor
Stainless Steel and Plastic
Compressor
Aluminum Alloy
Condenser
Aluminum

Features

Climate Control
  • Automatic Temperature Regulation
  • Dual-Zone Temperature Settings
  • Air Recirculation Mode
  • Defrost Function
Air Distribution
  • Front and Rear Vents
  • Adjustable Airflow Direction
  • Multi-Speed Blower
  • Air Quality Sensor
Comfort Settings
  • Heated Seats Integration
  • Remote Start Climate Control
  • Sun Sensor Integration
  • Humidity Control
Display And Controls
  • LCD Temperature Display
  • Rotary Dials for Settings
  • Automatic Mode Button
  • Manual Override Options
Safety Features
  • Overheat Protection
  • System Diagnostics
  • Low Refrigerant Alert
  • Fault Code Storage

Safety Features

System Protection
  • High-Pressure Cutoff
  • Low-Pressure Cutoff
  • Thermal Fuse
Air Quality
  • Cabin Air Filter
  • Pollution Sensor
Emergency Features
  • Automatic Defrost on Startup
  • Emergency Airflow Mode

Comfort Features

Temperature Control
  • Precise Temperature Adjustment
  • Quick Cooling and Heating
  • Even Air Distribution
Noise Reduction
  • Quiet Blower Motor
  • Insulated Ductwork
  • Vibration Dampening
Convenience
  • Memory Settings for Drivers
  • Automatic Mode Switching
  • Remote Climate Activation
Air Quality Management
  • Odor Neutralization
  • Dust and Pollen Filtration
  • Humidity Control

Accessories

Filters
  • Cabin Air Filter
  • Pollen Filter
  • Charcoal Filter
Upgrades
  • Advanced Air Quality Sensor
  • Heated Windshield Integration
  • Solar Reflective Glass
Tools
  • Diagnostic Scanner
  • Refrigerant Charging Kit
  • Duct Cleaning Brushes

Maintenance

Service interval
Every 15,000 miles or 12 months
Service Items
  • Inspect and Replace Cabin Air Filter
  • Check Refrigerant Levels
  • Inspect Blower Motor and Fan
  • Clean Evaporator and Condenser Coils
  • Test System for Leaks
  • Calibrate Temperature Sensors
Maintenance Notes
Use only manufacturer-approved refrigerants and lubricants.

Warranty

Basic Warranty
Miles: 50,000
Years: 4
Coverage: Parts and Labor
Compressor Warranty
Miles: 100,000
Years: 8
Coverage: Parts Only
Extended Warranty
Miles: 120,000
Years: 10
Coverage: Parts and Labor
Corrosion Warranty
Miles: Unlimited
Years: 12
Coverage: Corrosion Damage

Production Details

Manufacturer
Mercedes-Benz
Manufacturing Process
  • Precision Molding for Plastic Components
  • CNC Machining for Metal Parts
  • Automated Assembly Line
  • Quality Testing for Each Unit
Quality Control
Leak Testing: 100% of Units
Performance Testing: 100% of Units
Durability Testing: Sample Units
Sustainability Practices
  • Recycled Materials in Plastic Components
  • Low-Emission Manufacturing
  • Energy-Efficient Production Line
Production Metrics
Annual Output: 500,000 Units
Defect Rate: 0.5%
Energy Usage: 15 kWh per Unit

Service Information for hvac Service

Maintenance and service requirements specific to this component

15,000
12
  • Inspect and Replace Cabin Air Filter
  • Check Refrigerant Levels
  • Inspect Blower Motor and Fan
  • Clean Air Vents
  • Test System for Leaks

Ensure proper refrigerant type is used.

30,000
24
  • Inspect and Clean Evaporator Coils
  • Check Condenser for Debris
  • Calibrate Temperature Sensors
  • Inspect Ductwork for Damage
  • Test Airflow Distribution

Use specialized tools for coil cleaning.

60,000
48
  • Replace Refrigerant
  • Inspect and Lubricate Compressor
  • Check Electrical Connections
  • Test System Diagnostics
  • Replace Worn Components

High-pressure system handling required.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

Is the HVAC system in the 1997-2002 Mercedes CLK compatible with aftermarket parts?

The HVAC system in the 1997-2002 Mercedes CLK is designed to work with OEM parts, but some aftermarket components may be compatible. Ensure the parts meet Mercedes-Benz specifications, including refrigerant type (R134a) and electrical connectors. Always verify compatibility with your vehicle's VIN to avoid performance issues or damage.

Q2

What are the maintenance requirements for the HVAC system in the 1997-2002 Mercedes CLK?

Regular maintenance includes checking refrigerant levels, inspecting for leaks, and replacing the cabin air filter every 15,000-20,000 miles. Ensure the compressor and blower motor are functioning properly. Annual system inspections are recommended to maintain optimal performance and prevent costly repairs.

Q3

How do I replace the cabin air filter in a 1997-2002 Mercedes CLK?

To replace the cabin air filter, locate the filter housing behind the glove box. Remove the glove box by unscrewing the fasteners and detaching the dampers. Open the filter housing, remove the old filter, and insert the new one, ensuring it’s oriented correctly. Reassemble the glove box and test the HVAC system.

Q4

What should I do if the HVAC system in my 1997-2002 Mercedes CLK is not blowing cold air?

First, check the refrigerant levels and inspect for leaks. If levels are low, recharge the system. Ensure the compressor is engaging when the AC is turned on. Inspect fuses, relays, and electrical connections. If issues persist, consult a professional for further diagnostics, as it may indicate a failing compressor or expansion valve.

Q5

How can I optimize the performance of the HVAC system in my 1997-2002 Mercedes CLK?

To optimize performance, regularly clean the condenser and evaporator coils, ensure proper refrigerant levels, and replace the cabin air filter as needed. Use the recirculation mode to reduce strain on the system. Park in shaded areas to minimize heat buildup. Schedule annual inspections to address potential issues early.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes-Benz CLK HVAC Service Manual

Coming Soon

Comprehensive guide covering HVAC system operation, maintenance, and repair procedures for 1997-2002 Mercedes CLK models.

Technical Service Bulletin: HVAC System Updates

Coming Soon

Details updates and fixes for common HVAC issues in 1997-2002 Mercedes CLK models, including compressor and blower motor improvements.

Mercedes-Benz CLK HVAC Parts Catalog

Coming Soon

Lists OEM and compatible aftermarket parts for the HVAC system in 1997-2002 Mercedes CLK models, including part numbers and specifications.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

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