Mercedes-Benz Mercedes CLK 1997-2002 Brakes Specifications
Explore the detailed brake specifications for the 1997-2002 Mercedes-Benz CLK, including rotor dimensions, pad types, caliper configurations, and hydraulic system details. Ideal for maintenance, repair, and performance upgrades.
Overview Specifications
This document provides detailed specifications and technical information about the braking system of the 1997-2002 Mercedes-Benz CLK. It is designed to assist owners, mechanics, and enthusiasts in understanding the brake components, maintenance requirements, and performance characteristics. Use the search and navigation instructions to quickly find relevant information. The sections are organized to cover key aspects of the braking system, including front and rear brakes, brake fluid, and ABS functionality.
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Scroll through the document or use the table of contents to jump to specific sections. Each section is divided into subsections with detailed technical points for easy reference.
Key Specifications
Front Brake Disc Diameter
288 mm
Rear Brake Disc Diameter
278 mm
Brake Fluid Type
DOT 4
ABS System
Standard
Brake Pad Replacement Interval
50,000 miles
Available Specifications
Front Brakes
This section covers the specifications and components of the front braking system in the 1997-2002 Mercedes-Benz CLK. It includes details about the brake discs, calipers, and pads, as well as maintenance recommendations.
Front Brakes
This section covers the specifications and components of the front braking system in the 1997-2002 Mercedes-Benz CLK. It includes details about the brake discs, calipers, and pads, as well as maintenance recommendations.
Brake Discs
- Diameter: 288 mm (11.34 inches)
- Thickness: 25 mm (0.98 inches)
- Material: Ventilated cast iron
- Minimum thickness after wear: 23 mm (0.91 inches)
Brake Calipers
- Type: Single-piston floating caliper
- Material: Aluminum alloy
- Piston diameter: 57 mm (2.24 inches)
- Compatible with ABS system
Brake Pads
- Material: Semi-metallic or ceramic
- Thickness (new): 12 mm (0.47 inches)
- Minimum thickness: 3 mm (0.12 inches)
- Replacement interval: Approximately 50,000 miles
Rear Brakes
This section provides information about the rear braking system, including the brake discs, calipers, and pads. It also covers the parking brake mechanism and its integration with the rear brakes.
Rear Brakes
This section provides information about the rear braking system, including the brake discs, calipers, and pads. It also covers the parking brake mechanism and its integration with the rear brakes.
Brake Discs
- Diameter: 278 mm (10.94 inches)
- Thickness: 20 mm (0.79 inches)
- Material: Solid cast iron
- Minimum thickness after wear: 18 mm (0.71 inches)
Brake Calipers
- Type: Single-piston floating caliper
- Material: Aluminum alloy
- Piston diameter: 38 mm (1.5 inches)
- Integrated parking brake mechanism
Brake Pads
- Material: Semi-metallic or ceramic
- Thickness (new): 10 mm (0.39 inches)
- Minimum thickness: 2 mm (0.08 inches)
- Replacement interval: Approximately 50,000 miles
Brake Fluid and Hydraulics
This section explains the brake fluid requirements, hydraulic system components, and maintenance procedures for the 1997-2002 Mercedes-Benz CLK. It includes details about fluid type, capacity, and bleeding procedures.
Brake Fluid and Hydraulics
This section explains the brake fluid requirements, hydraulic system components, and maintenance procedures for the 1997-2002 Mercedes-Benz CLK. It includes details about fluid type, capacity, and bleeding procedures.
Brake Fluid
- Type: DOT 4
- Capacity: Approximately 1 liter (0.26 gallons)
- Replacement interval: Every 2 years or 30,000 miles
- Boiling point (dry): 230°C (446°F)
Hydraulic System
- Master cylinder diameter: 22.2 mm (0.87 inches)
- ABS integration: Standard
- Brake line material: Steel and rubber
- Bleeding procedure: Requires specialized tools
Anti-Lock Braking System (ABS)
This section details the ABS functionality, components, and maintenance for the 1997-2002 Mercedes-Benz CLK. It includes information about the ABS control unit, sensors, and troubleshooting tips.
Anti-Lock Braking System (ABS)
This section details the ABS functionality, components, and maintenance for the 1997-2002 Mercedes-Benz CLK. It includes information about the ABS control unit, sensors, and troubleshooting tips.
ABS Control Unit
- Location: Under the hood, near the brake master cylinder
- Function: Monitors wheel speed and modulates brake pressure
- Diagnostics: Requires specialized scan tools
ABS Sensors
- Type: Magnetic induction
- Location: One per wheel
- Maintenance: Clean and inspect during brake service
- Replacement interval: As needed
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Brakes Specifications
Overview
- Type
- Hydraulic disc brakes
- Configuration
- Front and rear disc brakes
- Platform
- Mercedes-Benz CLK (C208/A208)
- Material
- Cast iron rotors with composite pads
- Location
- Wheel hubs
- Activation
- Dual-circuit hydraulic system
Dimensions
- Front Rotor Diameter
- 300 mm / 11.81 in
- Rear Rotor Diameter
- 278 mm / 10.94 in
- Front Rotor Thickness
- 28 mm / 1.10 in
- Rear Rotor Thickness
- 22 mm / 0.87 in
- Front Pad Area
- 55 cm² / 8.53 in²
- Rear Pad Area
- 45 cm² / 6.98 in²
- Brake Line Diameter
- 4.75 mm / 0.19 in
- Brake Fluid Capacity
- 0.5 liters / 16.9 fl oz
Materials
- Rotors
- High-carbon cast iron
- Brake Pads
- Semi-metallic composite
- Calipers
- Aluminum alloy
- Brake Lines
- Reinforced rubber with steel braiding
- Brake Fluid
- DOT 4 synthetic
Features
- Performance
-
- Anti-lock Braking System (ABS)
- Electronic Brake Force Distribution (EBD)
- Brake Assist (BAS)
- Durability
-
- Corrosion-resistant rotors
- Heat-treated calipers
- Wear-resistant pads
- Safety
-
- Dual-circuit hydraulic system
- Automatic brake pad wear sensors
- Emergency brake assist
- Comfort
-
- Low-noise brake pads
- Smooth pedal feel
- Minimal vibration
- Maintenance
-
- Easy-access caliper design
- Replaceable wear sensors
- Self-adjusting parking brake
Safety Features
- Primary Systems
-
- ABS with traction control
- Electronic Stability Program (ESP)
- Secondary Systems
-
- Parking brake with automatic adjustment
- Brake pad wear warning system
- Emergency Features
-
- Brake Assist for panic stops
- Dual-circuit fail-safe design
Comfort Features
- Noise Reduction
-
- Anti-squeal shims
- Chamfered pad edges
- Pedal Feel
-
- Progressive brake force application
- Low pedal effort
- Vibration Control
-
- Vented rotors for heat dissipation
- Balanced caliper design
- Maintenance Ease
-
- Tool-free pad replacement
- Integrated wear indicators
Accessories
- Upgrades
-
- Performance brake pads
- Slotted rotors
- Stainless steel brake lines
- Tools
-
- Brake caliper tool kit
- Rotor micrometer
- Brake fluid tester
- Maintenance Kits
-
- Brake pad replacement kit
- Brake fluid flush kit
- Caliper rebuild kit
Maintenance
- Service interval
- Every 30,000 miles or 24 months
- Service Items
-
- Inspect brake pads and rotors
- Check brake fluid level and condition
- Inspect brake lines for leaks
- Test parking brake function
- Measure rotor thickness
- Maintenance Notes
- Replace brake fluid every 2 years regardless of mileage
Warranty
- Brake Pads
- Miles: 30,000Years: 2Coverage: Material defects and premature wear
- Rotors
- Miles: 50,000Years: 4Coverage: Warpage and cracking
- Calipers
- Miles: 100,000Years: 10Coverage: Seal failure and piston issues
- Brake Lines
- Miles: LifetimeYears: LifetimeCoverage: Leaks and corrosion
Production Details
- Manufacturer
- Brembo and ATE
- Manufacturing Process
-
- Precision casting for rotors
- CNC machining for calipers
- Automated pad assembly
- Quality Control
- Rotor inspection: Ultrasonic testing for cracksCaliper Testing: Pressure and leak testingPad Quality: Friction coefficient verification
- Sustainability Practices
-
- Recycled materials in brake pads
- Eco-friendly brake fluid
- Low-emission manufacturing
- Production Metrics
- Annual Output: 500,000 unitsDefect Rate: 0.01%Lead Time: 4 weeks
Service Information for brakes Service
Maintenance and service requirements specific to this component
- Inspect brake pads and rotors
- Check brake fluid level and condition
- Test ABS functionality
- Lubricate caliper slides
- Inspect brake lines for wear
Replace brake fluid if moisture content exceeds 3%
- Replace brake pads
- Resurface or replace rotors
- Flush brake fluid system
- Inspect caliper pistons
- Test parking brake adjustment
Use only Mercedes-approved brake fluid
- Replace brake rotors
- Inspect and rebuild calipers if necessary
- Replace brake lines if corroded
- Test ABS and ESP systems
- Perform full brake system bleed
Requires specialized diagnostic tools for system testing
Frequently Asked Questions
Find answers to common questions about torque specifications
Q1 Are these brake pads compatible with all 1997-2002 Mercedes CLK models?
Are these brake pads compatible with all 1997-2002 Mercedes CLK models?
Yes, these brake pads are specifically designed to be compatible with all 1997-2002 Mercedes CLK models, including the CLK 230, CLK 320, and CLK 430. They meet OEM specifications and are suitable for both standard and high-performance driving conditions. Ensure that the brake pads match your vehicle’s exact trim and model year for optimal performance and safety.
Q2 What is the recommended maintenance schedule for Mercedes CLK brakes?
What is the recommended maintenance schedule for Mercedes CLK brakes?
Mercedes-Benz recommends inspecting the brake system every 10,000 miles or annually, whichever comes first. Brake pads should be replaced when they reach a thickness of 3mm or less. Rotors should be checked for wear and replaced if they fall below the minimum thickness. Regular maintenance also includes checking brake fluid levels and ensuring the brake lines are free of leaks or damage.
Q3 How do I replace the brake pads on a 1997-2002 Mercedes CLK?
How do I replace the brake pads on a 1997-2002 Mercedes CLK?
To replace the brake pads, first, lift the vehicle and remove the wheels. Use a brake caliper tool to compress the caliper piston, then unbolt the caliper and remove the old pads. Install the new pads, ensuring they are properly seated. Reattach the caliper and tighten the bolts to the manufacturer’s torque specifications. Finally, reinstall the wheels and lower the vehicle. Always test the brakes before driving.
Q4 What should I do if my Mercedes CLK brakes are squeaking?
What should I do if my Mercedes CLK brakes are squeaking?
Brake squeaking can be caused by worn pads, dirty rotors, or improper installation. Start by inspecting the brake pads for wear and replace them if necessary. Clean the rotors with brake cleaner to remove debris. If the issue persists, check for loose components or improper alignment. Applying a brake lubricant to the back of the pads can also help reduce noise.
Q5 How can I optimize the braking performance of my Mercedes CLK?
How can I optimize the braking performance of my Mercedes CLK?
To optimize braking performance, ensure that the brake system is regularly maintained. Use high-quality brake pads and rotors that meet OEM standards. Consider upgrading to performance brake components for enhanced stopping power. Avoid aggressive driving and allow the brakes to cool after heavy use. Regularly check and replace brake fluid to maintain system efficiency.
Factory Service Resources
Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.
Mercedes CLK 1997-2002 Service Manual
Coming SoonThis comprehensive service manual provides detailed instructions for maintaining and repairing the 1997-2002 Mercedes CLK, including brake system procedures.
Mercedes-Benz Technical Service Bulletin 2001-03
Coming SoonThis bulletin addresses common brake system issues and updates for the 1997-2002 Mercedes CLK, including recommended fixes and part numbers.
Mercedes CLK Brake Parts Catalog
Coming SoonThis catalog lists all brake components for the 1997-2002 Mercedes CLK, including part numbers, compatibility details, and installation tips.
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Technical Information
- All specifications, including torque values, fluid capacities, and maintenance procedures, should be verified against your vehicle's factory service manual.
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