Mercedes-Benz Mercedes A-Class 2004-2012 Emissions & Sensors Specifications
Mercedes-Benz Mercedes A-Class 2004-2012

Mercedes-Benz Mercedes A-Class 2004-2012 Emissions & Sensors Specifications

Explore detailed emissions sensors specifications for the 2004-2012 Mercedes A-Class. Learn about sensor types, locations, and functions to enhance diagnostics, maintenance, and compliance with environmental standards.

Updated

Overview Specifications

This document provides detailed specifications and technical information about the emissions sensors used in the 2004-2012 Mercedes A-Class. It is designed to help users understand the functionality, maintenance, and troubleshooting of these sensors. The guide is organized into sections for easy navigation, with subsections covering specific aspects of the emissions sensors. Use the search and navigation instructions to quickly find relevant information.

How to Use

To search for specific terms or phrases, use the search bar at the top of the document. Enter keywords related to the emissions sensors, and the results will highlight relevant sections and subsections.

Navigate through the document using the table of contents. Each major section is listed with its subsections. Click on a section or subsection to jump directly to that part of the document.

Key Specifications

Oxygen Sensor Voltage Range

0.1V - 0.9V

NOx Sensor Operating Temp

200°C - 800°C

Sensor Replacement Interval

100,000 miles

Sensor Thread Size

M18 x 1.5

Sensor Connector Type

4-pin

Available Specifications

Sensor Types and Functions

This section outlines the different types of emissions sensors used in the 2004-2012 Mercedes A-Class and their specific functions. It includes details on how each sensor contributes to monitoring and controlling emissions.

Oxygen Sensors
  • Monitors oxygen levels in the exhaust gases
  • Helps optimize the air-fuel mixture
  • Located in the exhaust manifold and after the catalytic converter
  • Provides feedback to the engine control unit (ECU)
NOx Sensors
  • Measures nitrogen oxide levels in the exhaust
  • Essential for compliance with emissions regulations
  • Located in the exhaust system
  • Sends data to the ECU for adjustments

Installation and Maintenance

This section provides guidance on the proper installation and maintenance of emissions sensors. It includes tips for ensuring optimal performance and longevity of the sensors.

Installation Procedures
  • Ensure the engine is cool before starting installation
  • Use the correct tools for sensor removal and installation
  • Follow the manufacturer's torque specifications
  • Check for proper wiring connections
Maintenance Tips
  • Regularly inspect sensors for damage or corrosion
  • Clean sensors as recommended by the manufacturer
  • Replace sensors at the intervals specified in the owner's manual
  • Use genuine Mercedes parts for replacements

Troubleshooting and Diagnostics

This section covers common issues related to emissions sensors and provides troubleshooting steps. It also includes information on diagnostic tools and error codes.

Common Issues
  • Sensor contamination due to oil or coolant leaks
  • Faulty wiring or connectors
  • Sensor degradation over time
  • Error codes related to sensor malfunctions
Diagnostic Tools
  • Use an OBD-II scanner to read error codes
  • Check live data for sensor performance
  • Compare readings with manufacturer specifications
  • Perform visual inspections for physical damage

Component Specifications

Overview

Type
Oxygen Sensor (O2)
Configuration
Dual-sensor system
Platform
Mercedes-Benz A-Class 2004-2012
Material
Ceramic zirconia
Location
Exhaust manifold and downstream of catalytic converter

Dimensions

Length
2.36 in (60 mm)
Diameter
0.79 in (20 mm)
Thread Size
M18 x 1.5
Wire Length
23.62 in (600 mm)
Operating Temperature
-40°F to 1472°F (-40°C to 800°C)
Voltage Range
0.1V to 1.0V
Response Time
0.1 seconds

Materials

Sensor Element
Ceramic zirconia
Protective Tube
Stainless steel
Sealing Washer
Copper
Wiring
High-temperature silicone

Features

Performance
  • High accuracy oxygen level detection
  • Fast response time
  • Wide operating temperature range
Compatibility
  • Direct fit for 2004-2012 A-Class
  • OBD-II compliant
  • Compatible with Mercedes-Benz diagnostic tools
Durability
  • Corrosion-resistant materials
  • Shock and vibration resistant
  • Long service life
installation
  • Pre-installed connector
  • Plug-and-play design
  • Threaded sensor body for secure mounting
Technology
  • Heated sensor element
  • Advanced ceramic technology
  • Integrated temperature compensation

Safety Features

Thermal Protection
  • High-temperature resistant materials
  • Overheat protection
Electrical Safety
  • Short-circuit protection
  • EMI shielding
Mechanical Safety
  • Vibration damping
  • Impact-resistant housing

Comfort Features

Ease Of Use
Plug-and-play installation
Maintenance
Self-diagnostic capability
Reliability
Consistent performance over time
integration
Seamless ECU communication

Accessories

installation Tools
  • O2 sensor socket
  • Thread chaser
  • Anti-seize compound
Replacement Parts
  • Sealing washer
  • Protective cap
  • Wiring harness
Diagnostic Tools
  • OBD-II scanner
  • Multimeter
  • Mercedes-Benz diagnostic software

Maintenance

Service interval
Every 60,000 miles or 5 years
Service Items
  • Inspect sensor wiring
  • Check for exhaust leaks
  • Test sensor voltage output
  • Clean sensor threads
  • Replace if necessary
Maintenance Notes
Regular inspection ensures optimal performance and fuel efficiency.

Warranty

Standard Warranty
Miles: 50,000
Years: 2
Coverage: Manufacturer defects
Extended Warranty
Miles: 100,000
Years: 5
Coverage: Parts and labor
Emissions Warranty
Miles: 80,000
Years: 8
Coverage: Federal emissions standards
Terms
Warranty void if tampered with or installed improperly.

Production Details

Manufacturer
Mercedes-Benz OEM
Manufacturing Process
  • Precision casting
  • Automated assembly
  • Laser welding
Quality Control
Testing: 100% functional testing
Standards: ISO 9001 certified
inspection: Visual and electronic inspection
Sustainability Practices
  • Recyclable materials
  • Energy-efficient production
  • Reduced emissions
Production Metrics
Units Per Year: 500,000
Defect Rate: 0.01%
Lead Time: 2 weeks

Service Information for emissions_sensors Service

Maintenance and service requirements specific to this component

30,000
24
  • Inspect sensor wiring
  • Check for exhaust leaks
  • Test sensor voltage output
  • Clean sensor threads

Ensure proper torque when reinstalling sensor.

60,000
60
  • Replace sealing washer
  • Inspect protective tube
  • Test sensor response time
  • Check for corrosion

Use anti-seize compound on threads during replacement.

100,000
120
  • Replace sensor if necessary
  • Verify ECU communication
  • Perform full diagnostic scan
  • Check for error codes

Use OEM parts for replacement to ensure compatibility.

Frequently Asked Questions

Find answers to common questions about torque specifications

Q1

What are the compatibility requirements for emissions sensors in 2004-2012 Mercedes A-Class?

The emissions sensors for the 2004-2012 Mercedes A-Class are designed to be compatible with specific engine types, including the A160, A180, and A200 models. These sensors must match the OEM specifications for accurate emissions monitoring. Ensure the sensor part number aligns with the vehicle's VIN for proper compatibility. Non-OEM sensors may not integrate seamlessly with the vehicle's onboard diagnostic system.

Q2

What maintenance is required for emissions sensors in the Mercedes A-Class?

Emissions sensors in the Mercedes A-Class require periodic inspection to ensure proper function. Check for sensor contamination or damage every 30,000 miles. Clean the sensor surface carefully if necessary. Replace the sensor if it fails or shows signs of wear. Regular engine diagnostics can help detect sensor issues early, preventing emissions system malfunctions.

Q3

How do I install or replace the emissions sensor in a Mercedes A-Class?

To replace the emissions sensor, first locate the sensor near the exhaust system. Disconnect the electrical connector and use a wrench to remove the sensor. Install the new sensor by threading it into place and tightening it to the specified torque. Reconnect the electrical connector. Clear any error codes using an OBD-II scanner to ensure the new sensor is recognized by the vehicle's system.

Q4

What should I do if the emissions sensor in my Mercedes A-Class malfunctions?

If the emissions sensor malfunctions, use an OBD-II scanner to read the error codes. Common issues include sensor contamination, wiring damage, or a faulty sensor. Clean or inspect the sensor and wiring for damage. If the problem persists, replace the sensor. Ensure the replacement is compatible with your vehicle's specifications to avoid further issues.

Q5

How can I optimize the performance of emissions sensors in my Mercedes A-Class?

Optimize emissions sensor performance by ensuring the engine is well-maintained. Use high-quality fuel and perform regular tune-ups. Keep the exhaust system clean and free of leaks. Avoid short trips that prevent the sensor from reaching optimal operating temperature. Regularly check the sensor's readings using diagnostic tools to ensure it functions correctly.

Factory Service Resources

Access official service manuals, technical documents, and repair guides. These resources provide detailed procedures, specifications, and diagrams directly from the manufacturer.

Mercedes A-Class Emissions Sensor Service Manual

Coming Soon

This manual provides detailed instructions for diagnosing, maintaining, and replacing emissions sensors in the 2004-2012 Mercedes A-Class.

Technical Service Bulletin for Emissions Sensors

Coming Soon

This bulletin addresses common issues and updates related to emissions sensors in the Mercedes A-Class, including troubleshooting tips.

Mercedes A-Class Parts Catalog

Coming Soon

The parts catalog lists OEM emissions sensors and related components for the 2004-2012 Mercedes A-Class, ensuring compatibility.

About the Author

Expert automotive knowledge and experience

Alan Montanye - Automotive Technical Specialist
ASE

Alan Montanye

Automotive Technical Specialist

ASE Master Certified Technician with over a decade of hands-on experience in automotive repair and diagnostics.

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